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Backfeeding works but it's against code

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jdemaris

04-26-2006 06:11:14




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You asked for a few comments, so take mine for what they are worth. I'm sure there will be some complaints about them. First of all, backfeeding works fine but is not legal according to National Code. A transfer switch is required. Also, in regard to backfeeding putting linemen's lives in danger - seems like hogwash to me. I was a lineman 35 years ago, and my dad did it seventy years ago. We treated all lines as hot. Those that didn't sometimes got burned or killed. Nowdays, there are MORE saftety precautions, not less. In my area, all lines get a ground-wire clamp attached to them before they can be worked on. Also - again - in regard to backfeeding. If by chance, you energized a line back through the grid - the demand would be so great that your generator would immediately trip its breaker. Now, in regard to running the generator at low speeds - no - it won't work. An AC generator - PTO or stand-alone genset - must run a designated RPM in order for the Hertz cylces to be correct. That is why DC generators are getting popular now. Honda, Yamaha, et. al. sell them as their "Inverter" series. They are DC generators run through a full-wave inverter. Subsequently, they can provide power at any RPM and still maintain the proper Hertz cycle. So they will only rev up just enough to meet the load. Also keep in mind that most AC generators do not replicate grid-type power exactly, but come close. Grid AC power that is normally referred to as "120 VAC" actually runs up and down at 170 VAC, back and forth, 60 times a second. Many generators only run up to 150 VAC. For most things, you'd never notice. But, certain items, especially standard battery chargers, won't work well with that type of power. And, you can check a generator with a simple volt-meter - since it only gives you an "average" reading - not a voltage peak reading. A general rule of thumb - most permanent mount large generators put out proper peak voltage, and most jobsite portable generators do not - EXCEPT - the aforementioned inverter series DC generators. They put out just about perfect power.

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souNdguy

04-26-2006 18:47:30




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 Re: Backfeeding works but it's against code in reply to jdemaris, 04-26-2006 06:11:14  
I'd like to take issue with one of your comments... specifically.. an 'average' reading vm.

While I've seen plenty of 'peak' reading meters.. and a few less peak to peak scop type meters, the vast overwhelming majority of consumer grade vom's just read RMS..( root mean square ). can't say that I've seen any consumer grade equipment that read average... though it wouldn't be hard to calculate, if you know RMS, peak, pr Peak to Peak value... etc..

Soundguy

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Gary Schafer

04-26-2006 19:44:55




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 Re: Backfeeding works but it's against code in reply to souNdguy, 04-26-2006 18:47:30  
Most cheaper consumer type meters actually �read� peak voltage but are calibrated to show RMS voltage. The better ones like fluke actually read RMS and show RMS voltage. Although they even have trouble with some types of waveforms. There is a limit as to the wave form shape deviation from a sin wave that there can be and the meter still read right.
The very expensive meters are able to give true RMS readings with just about any wave shape.

The conversion from peak to RMS by the .707 factor times peak only works for a pure sin wave. A complex or dirty sin wave that comes out of some generators gives erroneous readings.

Average voltage is not really used for much although there are some meters that �read� the voltage as average voltage but are usually calibrated to show RMS.

The old moving vane type voltmeter actually �reads� average voltage and the scale is of course usually calibrated in RMS.

Regards
Gary

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souNdguy

04-27-2006 04:41:24




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 Re: Backfeeding works but it's against code in reply to Gary Schafer, 04-26-2006 19:44:55  
My point was, as you demonstrate.. most meters the average joe can go pick up at a store are going to show him a reading in RMS values. Doesn't matter what the meter element is actually measuring... the important issue is what the display is calibrated in for joe average user... and that is overwhelmingly RMS...

I also think you are not giving credit to more modern generator output cleanliness.

I've scope'd quite a few gennies, ranging from small honda 1000w units to 10kw hobart welder /gennies.and my and my stepfathers 12 and 24 kw pto gennies. All had good sine waves, and actually had better voltage stabilization that the utility, as long as you kept the load within the range supplied by the genny.

I did side by side tests on utility vs my pto gen, and utility vs a gas powered 10kw gen on various motor loads, including a well pump. I must say.. the voltage stabilization was far superior with the genny's. Didn't capture any distorted wave forms, and couldn't find any 'noise' on them either.

If you are looking for noise..look at UPS and Inverter based systems. Even the high dollar ones tend to kick some noise and funny approximated sine waves, and many other sinusidal waves. Most devices are fairly tolerant of some wave form variation these days.. but I can remember when ferro-ressonant power supplies were in use.. they did not like approximated or otherwise stepped sine wave outputs.. including cheap square and triangle -ish type wave forms..

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jdemaris

04-27-2006 05:34:18




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 Re: Taking issue? in reply to souNdguy, 04-27-2006 04:41:24  
I'm not sure exactly what I stated that you "take issue" with. I was trying to avoid a lengthy technical and esoteric discussion. I was making a general statement considering this is not a forum for electrical engineers. I've been involved in many solar-electric hybrid installations. These usually require a genset, battery charger, DC charger controller, inverter, solar array, battery bank, somtime grid-tie, etc. This is where I first encountered the issue of low voltage peaks from many gensets. Many would not run conventional battery chargers properly. To compound the issue, it was sometimes difficult to buy a new one and be sure it would do the job - because many companies do not offer the needed specs. Neither a five dollar multimeter or a $100 root-mean-square voltmeter will provide the answer. So, many installers started keeping records and publishing lists showing which generators were known to work, and which ones did not. I got so I'd carry a cheap battery charger with me, and check a genset that way. If I plugged it in, and it only worked at 1/2 or 1/4 capacity, I knew the voltage output was not correct. I found that many gensets only peak at 150 VAC, and many chargers will only work at 1/4 capacity at that level. I called one big-name distributor tyring to get specs - and he scolded me - claiming that all their gensets put out "steady AC power." Isn't that an oxy-moron? Voltage that is steady yet alternating at the same time? It is not so much a problem anymore for the following reasons. #1 Many installers are using voltage enhancers which work with some inferior gensets. #2 There are better battery chargers being used now that work with a wider voltage range rather than just clip the top of the peak.
#3 The newer inverter series of DC generators work great and don't have the voltage problems. Many times though, for a permanent installation of a genset, and older, low RPM, water-cooled unit is desired - like a Delco/Detroit 1200 RPM unit, or a Kohler 1800 RPM unit. Most of these large units - usually over 12KW, work great, but I've found a few that do not. Many hybrid installations only need a 6K genset to do the job. So, many times the cheaper portable type gensets are bought for the purpose, and many if not most do not work properly. From what I've experienced lately, there have been no problems with the inverter series DC units.

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souNdguy

04-27-2006 06:06:32




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 Re: Taking issue? in reply to jdemaris, 04-27-2006 05:34:18  
(I'm not sure exactly what I stated that you "take issue)

My previous post exactly spelle dout what I had issue with. You were refering to 'average' reading vom's. As has been hashed out, most vom's display in rms. And as has been said.. you don't see too many consumer grade vom's that will display in 'average'. My issue was that mentioning the 'average' may confuse the issue with electrical newby's. ( regaurdless of the fact that a meter element may measure average voltage.... the display calibration is the issue.. )

(Neither a five dollar multimeter or a $100 root-mean-square voltmeter will provide the answer)

I never said it would. I use a quite expensive waveform reading o-scope style vom... not a 5$ unit.. or a 100$ unit.. more on line with lab grade equipment. It's the only way to get a good feeling for your power output. That way you can see peak / peaktopeak, and frequency, look at the sine wave, and looke dfor dropped or distorted waves, and look for noise harmonics.

If you are having problems with cheapy battery chargers.. look for triac based units. They can compensate fo undervoltage peaks by just leaving the 'on-time' a little longer. Triac based power supplies, for dc power generation are way tolerant of cruddy utility. Most good computer supplies can maintain 5v and 12v power rails ( at full current) with as little as 90v on the incoming ac line due to the way the triacs 'sample' the incoming wave.

(I was trying to avoid a lengthy technical and esoteric discussion. I was making a general statement considering this is not a forum for electrical engineers.)

You may be surprised to find out how many engineers are on ytmag.

Soundguy

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jdemaris

04-27-2006 12:00:27




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 Re: Taking issue? in reply to souNdguy, 04-27-2006 06:06:32  
Well . . . I'm not surprised at all that there are engineers out there in the
tractor-forum community. Depending on how specific (or narrow) you wish to be with
word connotations versus denotations - or "titles" - perhaps I qualify. I've got degrees in
electrical engineering and cultural anthropology - but I work, professionally, at neither.
So, am I a grease-monkey, a bum, or an engineer? I've got two sons with similar degrees
- and both are working engineers - one civilian and one Naval - and they both plug into
this forum on occasion. I've also been contacted by a few engineers from this forum, who
have helped me with a few problems in past, including a very knowledgeable large
generator designer from General Electric. To be specific, with your complaint. You say you "spelled it out", so I must be missing
the obvious. Within my incipient statement in regard to "average" voltage readings, I
referred to a "simple voltmeter", not a VOM. To many, there is a difference. In reference
to battery chargers, I mentioned a "standard battery charger." Now, with my mention of
an "average voltage", I used the words with the most common dictionary meaning -
nothing more. If an AC line is jumping back and forth with 170 volts at its peaks and
valleys, and your hand-held voltmeter is displaying 120 VAC, then it is providing an
average or composite reading. I still am a little lost with your problem. Semantics
maybe? In regard to the problems I encountered with solar-electric residential installations - the
battery charger is often built in with the inverter - e.g. the Trace/Xantrex being a popular
model. The early generation units (that are still sold new), the "DR" series, have on-board
battery chargers that will not work well with many gensets. The updated "SW" series uses
a more advanced charger that is NOT so sensitive - but costs more. Maybe my use of the
phrase "standard battery charger" is a not a perfect description - but come on . . . This is
a tractor forum, and I think to many, they know what I mean. I can read off a list of many higher-tech chargers that are much more sophisticated than a
auto-parts store or Walmart charger - but the latter is what I was referring to. If someone has such a charger - often used to charge car or tractor batteries, and tries to
use it by plugging into their 4400 watt Homelite or 5000 watt Generac, it's very likely it
will not work anywhere near at it's rated output. Yet, many voltmeters will read exactly
the same voltage plugged into one of those gensets or the wall plug.

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souNdguy

04-27-2006 13:26:31




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 Re: Taking issue? in reply to jdemaris, 04-27-2006 12:00:27  
For clarity sake.. here are the numbers. (I posted 1 incorrect number in my last post.)

For sine wave voltage relationships:

E max = Peak

.707 E max = RMS ( called Effective voltage )
1.414 E rms = E max

1.57 E average = Emax
.637 E max = E average

That's where my issue was. You were intermixing electrical and non electrical terms together.. specifically, the word "average" which as you can see, is actually .637 Peak...

Soundguy

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souNdguy

04-27-2006 12:47:41




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 Re: Taking issue? in reply to jdemaris, 04-27-2006 12:00:27  
(To be specific, with your complaint. You say you "spelled it out", so I must be missing
the obvious.)

Here it is again...:

(If an AC line is jumping back and forth with 170 volts at its peaks and
valleys, and your hand-held voltmeter is displaying 120 VAC, then it is providing an
average or composite reading)

Maybee something changed from when you took electronics till I took electronics.

If you have 170v peak.. then the RMS reading is 120.. That's not an average reading.. average is another figure.. .414 peak I believe..

My point was.. By you intermixing very specific technical terms like Peak, RMS and AVERAGE, and then mix them in with 'common' language as you say.. then the term "AVERAGE" is going to be confused.. just like it is now... with you using the term to mean 'composite' reading.. .. when in reality.. 'AVERAGE" is another power calculation, just like RMS is, pased on PEAK votlage... that's where the issue is. You are using a common term in a technical discussion that has the 'term'.. but has a different (specific) meaning tied to it. That's where the confision comes in.

Soundguy

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Bus Driver

04-26-2006 13:44:52




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 Re: Backfeeding works but it's against code in reply to jdemaris, 04-26-2006 06:11:14  
Pike Electric operates in 18 Eastern states doing contract transmission line work. Very reputable company. After Katrina, one of their linemen was killed in Alabama by power fed into the grid from a homeowner's portable generator. Criminal charges resulted.



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jdemaris

04-26-2006 14:10:35




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 Re: Backfeeding works but it's against code in reply to Bus Driver, 04-26-2006 13:44:52  
I don't know anything about Pike Electric, but it sounds like the homeowner and the lineman both screwed up. If a homeowner was feeding current back though a transmission line, he deserves criminal prosecution. If the line had been grounded though, as required by most if not all companies, it would not have happened. My dad was a foreman for Public Service Elec. & Gas and he lost three lineman during his lifetime from 1930 - 1975. All three times they had made errors, and my father was held responsible since he was the foreman. One problem though is the foreman is on the ground and cannot see every move, nor control every action a lineman takes up in the bucket or on the pole. When I was a lineman I sometimes got lazy and worked without my insulating sleeves or gloves - which was a violation and was stupid. I also made unintentional mistakes. I got zapped or burned a few times - but obviously, not killed. I spent a nice sunny day working on new 13KV lines that were supposed to be dead - i.e. not energized yet. I sat on them and ate lunch and later, was showing off and doing pull-ups from them. Found out later they had been on the entire time. The reality is that human error always exists, in our actions and our equipment designs. We can be as safe as we can - and that's about it. We also tend to go overboard with regulations - when enforcement, not new regs is often the issue. No matter what, accidents happens.

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Mark - IN.

04-26-2006 18:28:04




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 Re: Backfeeding works but it's against code in reply to jdemaris, 04-26-2006 14:10:35  
You're right, accidents do happen. They absolutely do, unfortunately.

As I read your post, and since you are alive to talk about it, I can imagine you doing pullups, and I can chuckle.

As a phone guy, I go into generating stations plenty. One time turns out my splice was under a 34KV vault that ran... out in a 138KV yard, behind a 34KV cable tray a foot above 3" of flowing water. The water table was higher than the bottom of that vault, and any given day of the year, there's 3" of flowing water in that vault, 24/7. I didn't care for that, so got a plant operator to take a look. He trudges through the water with a hand probe and starts...probing those cables. I didn't care for that either since an arc would've gotten us both, or I might've had to watch him explode. Man I wanted to climb out and run, but wasn't going to leave him down there by himself. He said "they're safe", and I didn't care for that either since I had to crawl over the tray to get to the splice, so we went back to the electrical maint shop and he grabbed several 17K rated mats, figuring that if he stacked them (17K + 17K +...), we'd be ok. Mmm, I still didin't care for that, but he stacked them and crawled over them himself. He was part of a pool that hit on the lottery and was getting $50K for the next 20 years on top of his scale for working. I thought about it a few and figured that under those conditions, no way he'd chance that, so I reluctantly climbed over too, and fixed my splice. Never tried that again, never will. A year or two later while leaving the plant, I saw a sign on the fence "In loving memory of our brother..." (wasn't him), and turned around and went back to ask about... He was up high in the plant working on... and the buss wasn't tagged or pulled and locked out several levels down below, and I don't need to tell you what happened. Mmm. Was a well experienced sparky with 20 or 25 years in that fossil, and friend and neighbor of mine. Accidents happen. No matter how safe one is or isn't, they sure do.

Mark

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