Re: Rusty metal, how to prep for paint

Posted by Kevin (FL) on February 05, 2004 at 06:59:44 from (12.77.200.30):

In Reply to: Rusty metal, how to prep for paint posted by Shane on February 05, 2004 at 05:29:21:

Shane,

You need to at least remove the loose/flaking rust. Wire brush the entire surface and then wipe clean with mineral spirits. Go to local commercial paint store (Ameron, Sherwin Williams, International Paint, etc.) and get what's called "surface tolerant epoxy" paint. It'll come in two parts--one the paint itself and the other the catalyst. Spray a couple of coats on per the instructions and you'll have a solid paint job--very hard and tough after curing. Don't expect an enamel type gloss but it'll be a good coating system for "unblasted" steel--although a sand sweep would still be better.

This paint is often used in the steel ship repair business and in paper mills, etc. There are epoxies available that come in one batch, but I haven't used them. This is a "hot" paint and all safety precautions for breathing and eye protection should be followed. You'll also need a good hot thinner for cleanup of the spray rig--the paint seller can provide that too. Not all colors are available, but I've gotten it in white, black or gray, but I'm sure others can be found.

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