Nice work, Loren! I'm going to file that disc-forming idea away.
I've got another project on the bench, but I'm going to wait until it's a little further along before posting any pictures. Main material is aluminum flashing.
For the poster below that asked about epoxy - In the process of this build, I learned a couple of things about epoxy since aluminum isn't solderable. You must rough up the surface to give it a little "tooth" or the epoxy won't hold. I initially used the clear "5 minute" stuff and as soon as I flexed the joint even a little bit it popped loose.
Thinking good ol' JB Weld would work, I ran into the same problem. It did hold a little better, but not enough to be trustworthy. I had to use 60 grit paper and really crosshatch the surfaces to get it to hold and I still wouldn't bet the ranch on the strength.
The same would hold true for brass. The surface is just too smooth.
Solder is quick, easy with a little practice and the right tools, and very very strong.
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Today's Featured Article - Restoration Story: 1929 McCormick-Deering 10-20 - by Randal Simmon. On July 4th 1998 my dad and I was sitting on the front porch when he said that he was going to sell his two 10-20's to a junk man. He said that the junk man was going to give him $500 for both of them but he hadn't received the money for them yet. So I went into the house and wrote him a check for $500 and bought them myself and said now they are mine. He had bought them about five years before thinking that he was going to restore them himself. After five years sitting in the barn, he changed h
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