"At some point before I owned it this particular shaft had spun in its end sleeve, rounding off all the points".
Does rounding off all the points mean a spline is stripped off the shaft and also stripped out of the mating hub/sleeve? That could have been caused by a connection that was too loose. Are the slip clutches keyed to the shaft or are they also on splines? Without more information, I would consider re-welding the connection until the root cause of the problem can be found and fixed. Loosen, spin and re-adjust all the slip clutches to make sure they actually work. Then look for what could be causing the failure.
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Today's Featured Article - The Nuts and Bolts of Fasteners - Part 2 - by Curtis Von Fange. In our previous article we discussed capscrews, bolts, and nuts along with their relative hardness and thread sizes. In this segment we will finish up on our fasteners and then work with ways to keep them from loosening up in the field. Capscrews, bolts and nuts are not the only means of holding two parts together. When dealing with thinner metals like sheet tin, a long bolt and
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