I've worked in welding/fabricating for 40 years and have yet to see anything that will touch hardened tool steel like an easy-out outside of a proper grinding stone. Not even a carbide burr. Maybe I'm missing something? I vote for beating it till it breaks into little pieces, followed by the idea of drilling as big a hole as you can in the broken stud and peeling out what's left. But make sure you get all of it (the easy-out) out or you'll be lucky not to break the drill bit in the hole.
If you mess it up, hopefully you could always use a heli-coil.
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Today's Featured Article - The Day Mom Drove the 8N - by Brian Browning. My Dad was wanting to put in a garden but couldn't operate the 8N and handle the old horse drawn plow he had found and rigged up to use with the tractor. Well, he decided to go get Mom out of the house and have her drive the tractor while he walked behind the plow. You got to understand that while my Mom is a hard worker who will always help whenever she can... she had never operated farm machinery before that day. Dad got her out there, explained how the clutch was the same as in our o
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