Cut the rusted area out of the quarter, make sure it's a smaller area than the patch panel. grind the area you are going to cut so you can weld on clean steel later. Then cut the patch panel to fit. The best is to flange the panel and cut the patch to fit in the flanged area, you can make a flanger out of a pair of vise grips like in the picture JD posted(I made my own, nothing to it)or you can buy one. You want a 3/4 inch flange. You want the flange in on the quarter so your patch will lay even with the surface of the origional quarter, practice on some scrap till you get it right. Drill 5/16 holes around the patch every inch apart, fit the patch into place and drill every other hole for a #8 by 3/8 sheet metal screw, start in the middle and work your way out. With the patch screwed into place the way you want it start wire feed welding into place, plug weld the holes and weld the seam, naturally about an inch at a time to not warp the panel. When done remove the screws and weld those holes making sure you get the screw holes in the origional panel welded nice, this will give you a nice lap seam that will be strong. Grind, clean the welds and then use Duraglass for the first coating of bondo, Duraglass is strong and waterproof but keep it low cause it is hard to work and finish with your favorite Bondo. I have done many wheel well patches like yours and lower quarters this way and have had very good luck with not warping a panel, have some jobs out there for years and they still look good. If you can get to the back side of any weld protect that also with a good sealing product. Hope this makes sense to you.
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Today's Featured Article - Trailering Your Tractor - by Curtis Von Fange. One of the fun things of summer and fall are the parades and tractor shows that go on across America. Many owners of tractors travel long distances to attend these shows and they usually take their restored iron along with them. Safe trailering practices and inspections will ensure that the event is a fun one. A good habit to develop when using a trailer is to give that �quick look over� before taking it on a trip. Before hooking up to it check the tongue for proper operation. The latche
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