We have a softener that is about 7 years old. The bottom 4-6 inches of salt in the brine tank is always wet when it gets that low, but not any more water than maybe about 3-4 gallons. i think it is something like a venturi that uses water to get the brine out of the tank and into the softener. Maybe check the line that runs down into the brine tank, if it had a crack it might suck air instead of pulling enough water back out. Not sure what could be causing the salty water, first guess would be an internal leak or something in the valve unit, or else a problem with the media in the softener tank.
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