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OT setting poles on concrete piers ????

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jim in NY

02-13-2008 08:16:26




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I getting ready to build a pole barn for my backhoe and equipment and was wondering if anyone has the tricks to setting up/raising and or starting the poles when using concrete piers insted of just setting them in concrete in the ground to start with. It seems as though it would be difficult to keep them standing plumb/level while erecting headers, etc. What's the tricks gents ???




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John A.

02-13-2008 21:45:28




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Jim, Dig your hole with a posthole digger, to your desired depth and diameter. Now place post in hole get it plumb and straight. Dry tamp sackcrete in the hole. The natural moisture in the soil will set up the concrete. The post will not set up for a number of days. And have enough give to get your rafters on, and make micro adjustments too. Hope this helps.
Later,
John A.



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WantACaseLASomeday

02-13-2008 20:31:02




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 Re: OT setting poles on concrete piers ???? in reply to Dave from MN, 02-13-2008 08:16:26  
Nice pix and spectacular shop! Congratulations!



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Lee in Iowa

02-13-2008 20:15:24




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
The round creosote poles in the cattle shed we put up in 1967 still don't budge when you bump them pretty hard with the loader. Lee



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Chris in SK

02-13-2008 19:28:08




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Jim, I'm thinking about putting up a pole barn, and don't want to put the poles into the ground either. I was thinking about finding some heavy box section off a cultivator frame, or something similar and setting them in the piers to bolt my poles into. I like the look of those FBI piers. Chris



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Billy NY

02-13-2008 16:30:06




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
I think this is true about the soil conditions and moisture retainage. Well we shall see here, I put up 18' posts, pressure treated circa late 70's, treated the ground contact area with creosote left over from the same era + painted on several coats of used oil over that. These posts were left outside and never used since the late 70's, weathered but still solid, not the best choice but free certainly helps, I wonder how long they might last, if the poles the power company pulled up last year, some of which were probably 20+ years older than me, looked like new. Osmose company serviced these posts, saw various tags on them which might have helped, but the soil is well drained here, some clay in it, but seems to percolate well. My building is on top of a hill, same level as my cellar which has been dry since day one, maybe they'll last.

The concrete piers with connections look interesting, it would seem to give you the same properties of a post set in ground if the concrete extended below the ground to the same depth and the connection to the post was strong. I've often wondered what alternatives there were to wood posts placed in ground.


Few shots, did these by myself, treated bottoms and one line of posts going in


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bradley martin

02-13-2008 13:48:32




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
There are some soils that will "eat" a pressure treated post off in 10 years and other soils where a PT post will last a century..varies with minerals, ph, moisture, insects, etc.



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Lou

02-14-2008 10:58:07




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 Re: OT setting poles on concrete piers ???? in reply to bradley martin, 02-13-2008 13:48:32  
Also the amount of moisture in the soil, if its sandy and the water drains off you may be ok, if its clay and the water just layes there its gona rot the wood.



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Lou

02-13-2008 13:45:55




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Jim I buildt a pole barn in NY about 10 years ago. We put sona tubes in the ground 4 ft down filled them with concrete and bought a metal bracket that went in the concrete to hold the upright 6x6. These 6x6s are 16 ft tall and you need cross bracing. I cant see putting wood in the ground in our climate. good luck.



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NE IA

02-13-2008 13:19:33




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
I have been in the pole barn business since about 68. I feel you are right on tract asking about cement piers. We built alot of pole buildings with cement cookies on the bottom. In addition we place a big staple made out of 1/2 inch rebar under the cookie and then pounded into the pole just above ground. This will prevent lifting unless it pulles the concrete cookie out of the ground. Most poles building poles can be lifted with a handiman jack, or a loader.

That being said everyone that has a pole building over probably ten years old that has the poles in the ground should check about 8-10 inches below the soil level. I don't care what salesman claims their poles are rot proof and all the other pack gravel sales pitches. POLES ROT, and we have redone alot of them once you show the building owner what is goin on. The salt treat, and pena treat were the worse ones. I can give you addresses of farmers that had fences seven years old and I could bust the six inch posts off at ground level with my shoulder.

Many sheds are sitting on top of the ground so to speak--regardless of what the salesman made for statments. Anyone ever cut a RR tie into? Find one that has split wide open with the crack upwards. Then take a rod and start digging, they are mush in the center, leaving only a shell of actual strength. We learned this the hard way while jacking a barn full of hay, and the best looking RR tie in the bunch. It turned to mush on us, no one got hurt, and no damage other than my pride.

If you use poles, make sure they have no knots or cracks below ground level. Yea that will happen! Laminated poles are 2 x 6's nailed together. Ever seen a deck that rotted away? I may have the soil conditions that are bad --Clay soil, it will hold water. That is what they make pots out of years ago. But regardless the chances are pretty good of you poles rotting off.

Cement piers are going to cost you more, and not worth the extra cost if you are going to sell the building later on in life. However if you want it to last and avoid high wind shear go with the piers and lots of bracing. You will lose a fraction of strength not having the poles in the ground, but you can overcome that real easy with bracing.

When placing any concrete don't forget the rebar if you want to keep the building for along time.

They make post sockets for decks, but they are not long term compared to 1/2 in welded plates.

I have but only a opinion, and have losted or walked away from many buildings. I seldom have any competition or do I have price driven folks when it comes time to save the building I lost the bid for years ago. Your extra cost will soon be lost in your memory, but a poorly made building can tick you off for many years to come.

I did not intend to disrespect anyone that is more than satisfied with their building. Just advise them to check their buildings where the soil and air mix on the pole. Forget the tree huggers and dump your wast oil around the base of the poles, it will help alot.

Modern procedures are not always perfect. Ever watch the TV when a high wind takes down pole sheds....Sheared the posts off at ground level? The wind took the whole or half the roof off the house? I will guarentee it was probably not a stick built house. The wind took this tree down! In our area it was probably a Soft Maple if all the other trees are still standing. Otherwise the tree should have been harvested years ago? The building colapsed under all that snow! How much web bracing was on the rafters? Probably the building colapsed and pulled the nails out of the web bracing and filled the nail holes in as well. The wind took the whole roof off, must have been a bad wind because it took the huricane straps off and tossed them into outer space because we can't find any of them. The garage door header is sagging from all that snow we got last winter. These are just a few of the things that make me upset. My insurance goes up because of these things. I would guess seventy five percent of all my wind repair is because it was not done corect the first time, or was lacking of attention. While I'm ranting uncontroalably how many machine shed doors are replaced every year because the gravity of the door did not hold it down in the wind?

I best go take my blood pressure pills and get to doing something.

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neblinc

02-13-2008 11:49:58




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
My shop builders put down a precast concrete "pad", then filled the hole with crushed rock after the poles were set. Water flows through and the poles are rock solid.

Pics of of shop being built

My Shop Link

Randy



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John (C-IL)

02-13-2008 10:38:18




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
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You need to take a look at this system by FBI called PERMA-COLUMN. Similar products are available from other companies.



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Tim in OR

02-14-2008 19:24:02




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 Re: OT setting poles on concrete piers ???? in reply to John (C-IL), 02-13-2008 10:38:18  
A good friend put up a "shop" with a similar typ of pier. Around here it is common to have a layer of clay 3 or so feet down. The water dosen't have a place to go, so the posts take a beating.
When I build, I will be investigating this type pf product for myself.
Tim in OR



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Janicholson

02-13-2008 10:05:10




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Here is a typical bracket (page 528) that illustrates the concept. Contractor supply companies have them in stock. In modest winds they will be fine, in windier conditions, rope and ground anchor temporary support is recommended at 3/4 the height of the post. JimN

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Michael Soldan

02-13-2008 09:54:36




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
My new 40x80' shed had holes drilled for the posts. The holes were 18" across. They then poured about 4" of concrete in the bottom of the hole and let it set up. This is what the pole sits on and it prevents the pole from sinking into the ground. The poles were then set in and back filled with dirt. The end result is the pole sitting on concrete about 3" below grade. This makes a good solid post settingand....we didn't have much choice, the building inspector even checked to make sure the concrete was in the bottom of the hole. Most pole barns, sheds are built this way in Ontario. I don't know why you would build a pier and then have to build brackets and anchor the posts to them, that would be extra work and extra expense that isn't necessary. "Not Brain Dead" may be mistaken about his condition as he has debased all others opinions

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Not brain dead

02-13-2008 10:19:13




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 Re: OT setting poles on concrete piers ???? in reply to Michael Soldan, 02-13-2008 09:54:36  
"Not Brain Dead" may be mistaken about his condition as he has debased all others opinions "

I put up buildings for a living and deal with structural engineers everyday.

And your qualifications are?



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Michael Soldan

02-13-2008 09:57:17




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 Re: OT setting poles on concrete piers ???? in reply to Michael Soldan, 02-13-2008 09:54:36  
OOPs, typo.."set about3' below grade"



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Not brain dead

02-13-2008 08:58:38




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Regardless of what these more inexperienced posters below have said, most all steel framed buildings are set on piers. I assume you will make a bracket that is bolted to the post which can then be bolted to your footing.

Do it the same way I do when erecting a steel building. Stand up your post and brace it well until your perimeter framing has been completed.
Once all members have been tied together you are good to go.

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jdemaris

02-13-2008 10:08:38




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 Re: OT setting poles on concrete piers ???? in reply to Not brain dead, 02-13-2008 08:58:38  
I don't get what a steel-framed structure has to do with a conventional wood pole-barn. Typical pole-barn walls with horizontal girts on 2' centers and vertical siding have very little self-supporting integrity - unless diagnal braces are added - or - the poles are deep in solid ground - or the walls are frame and sheathed instead of girted. I've built many in the past 40 years - many in high-wind and very high snow-load areas and have a lot of experience with it. Nothing wrong with a poles on peers except - as I said - it basically defeats the main advantage of a pole-barn - that of being self-supportive against wind-loading. A wood pole barn done right will outlive the builder by a long time.

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Rick Kr

02-13-2008 08:41:04




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
We used 3 guys to set 6x6 by 20 footers. Really need 4 guys to do it safely.

Easy on the ground, as they get more upright it gets a lot harder to push them.

Once in the hole they wont move. Just double brace and your good to go. If you have to move them a little just put an ice spud or similar down in the hole to get all the poles in line.

I used 18" biscuits, which gives a little more room in case a hole is off by a little.

Good luck,
Rick

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jdemaris

02-13-2008 08:40:01




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Why do you want them on piers? By doing it that way, you are losing the main-benefit to a pole building of having support from buried, rigid poles. Up on piers it's going to need a lot of good bracing - especially if done "pole barn style" with girt-walls instead of frame/sheating.



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IH2444

02-13-2008 09:24:17




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 Re: OT setting poles on concrete piers ???? in reply to jdemaris, 02-13-2008 08:40:01  
Perhaps because all my sheds are falling down because the poles rotted off at ground level.
It is a pain to replace poles in an existing building.



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jdemaris

02-13-2008 09:57:18




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 Re: OT setting poles on concrete piers ???? in reply to IH2444, 02-13-2008 09:24:17  
What the heck were the poles made out of? I've got several pole-barns here that I built over 30 years ago with no rot at all. Many houses are built now with pressure-treated wood foundations. The power company just came through my property and changed some poles that were installed in 1948. They pulled them out and gave them to me. Very little rot and 59 years old. We're going to use them to build a bridge. If you've got poles rotting out, then you're using the wrong stuff. And - I add that you have to be extra careful now since most CCA poles are not sold any more - and the newer ACQ treated stuff comes in several treatment levels. If you want poles suitable for burial - you have to ask for it. Many 6x6s being sold are not and only have a light treatment. And with 4x4s or 2x boards - they are just about never treated for in-ground use unless custom ordered.

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massey333

02-13-2008 12:38:19




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 Re: OT setting poles on concrete piers ???? in reply to jdemaris, 02-13-2008 09:57:18  
Jd,you need to talk to some of the Major National builders and ask them why they almost won't put up a big tall building if they can't put it on Piers or "Permi-Columns".There have been quite a few 10-15 yr.old buildings posts rot off 3-4 inches below ground level.I just had a price quote on an 18 and 20 Ft.tall building and when I ask the Salesman how much more for the Cement post,His remark was He would rather lose the sale then put Posts in the ground.IH2444 was correct on Replacing the post.

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jdemaris

02-13-2008 13:45:09




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 Re: OT setting poles on concrete piers ???? in reply to massey333, 02-13-2008 12:38:19  
Talk to a "National" builder about what? And, salesmen? Not a source I'd choose for acurate data. If they have you convinced that a properly treated pole can't last in the ground - then perhaps YOU need to contact owners of the thousands of pole buildings all over the country that have been standing a long time. If a pole rots, it was not right for the job to start with. A good CCA, ACZA, ACQ, etc. treated pole with a wood grain that accepted treatment properly - e.g. southern yellow pine, red pine, or ponderosa pine - will last a long time - well over 50 years before it even starts to rot. This has been proven in "real time" testing and accelerated testing. There are many large houses all over the country, designed and stamped by engineers that have all wood foundations with a min. of .80 treated wood. What do your "expert" builders have to say about the power company's utility poles? When's the last time you saw one that rotted off at ground level and fell over? I bet you've never seen it happen. I've seen 50 year utility poles get changed out and were still in pretty good shape. There's an electric company right-of-way in my woods that has 4800 volt wires hooked to poles put in the ground in 1946. They also still have the original wood crossarms. They look a bit ratty but none have keeled over yet. I live in a "moderate" rot zone in New York State and have many buildings over 30 years old now with no sign of rot at all. In low rot areas e.g. the southwest, the stuff lasts even longer. Last year I helped a farmer nearby move a pole barn and we pulled up his old creosote-treated holes with my backhoe. They had been put in around 1959 - and all were fine. He's going to resuse them. To make a blanket statement that poles can't last is just plain silly. Yes, many do not last - but that's because they were not suited for long term, direct burial. Most foundation-grade, .80 or higher treated lumber has to be special ordered - and not a normal stock item in the average lumberyard. Recently, some of the stuff the chain-stores are selling -like Lowes and Home Depot is almost criminal. They have 4x4s and 6X6s that are sold at treated lumber - but are so lightly treated, cannot be used in ground and expected to last more than 10 years.

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massey333

02-13-2008 14:45:43




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 Re: OT setting poles on concrete piers ???? in reply to jdemaris, 02-13-2008 13:45:09  
To answer your questios JD,If Morton,Wickes,Cleary and Etc.don't use good posts,then who does?As far as the electric pole question,5 in the last two years that I know of within 3 mile of me.(under 20 years old)You need to read the posts above these and tell all those people how wrong they are.



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jdemaris

02-14-2008 05:31:39




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 Re: OT setting poles on concrete piers ???? in reply to massey333, 02-13-2008 14:45:43  
I don't have a "need" to tell anybody anything.
And, if often is not appropriate to tell some people how I really feel about certain matters.
I've been around long enough to question all that I hear, and believe what I see(unless I've been drinking).

With the building trade, I've seen many new methods come and go. Some work well, some fail and lead to law-suits. Same can be said with many structures designed by licensed structural engineers. When our Interstate highway collapsed last year, killing several truckers - the cause was a mistake a structural engineer made. That happens often but don't not always make the headlines. Research the recent failures in bridge collpases, highway overpasses falling down, the "Big Dig" failure in Massachusetts, etc. - all due to engineering mistakes. In regard to companies that sell overpriced buildings - well duh ... seems to me that are in business to make the most profit possible, and not doing it for altruistic reasons. Subsequently they do not use the best materials, only enough to meet code - unless you specifiy otherwise. I contacted Morton last year for an estimate for a new barn I needed. What they suggested was crap. I then designed it myself and custom selected all the materials. My version cost a little more, but will be standing long after I'm dead. Two years ago a new and huge Morton horse barn and indoor-stable got put up near me for some new city people that had just moved in. It collapsed 6 months later when we had two big snowstorms within a week. Several horses got killed and naturally, a law-suit came into play. It was settled before court. That building was built to county code specs at the time that were not adequate for extreme conditions.
A few dollars extra spent on overbuilding would of prevented the problem. And, your comments about utilitly poles? Come on, that's beyond silly. They are used all over this country and many have lasted well over 50 years - even a few that weren't treated and were only cedar (some might of had some creosote added). In fact, our village kept the original cedar utility poles for historic and ornamental reasons and now have sidewalks poured around them. They were put in before World War II and are still standing. Again - in regard to you having reverence for anecdotal posts with opposing view-points? I've gotten many private emails about this thread from pole-barn builders and owners who say they agree with me - some with pole-barns that were built 50 years ago. If you really believe that some power company near you had poles that rotted out in 20 years - tell me about it and provide some real facts. I don't believe it - but would like to investigate it. What power company, when and where? In regard to what I've mentioned - I'll give you full source citations for all if you want them.

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IH2444

02-13-2008 08:22:22




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 Re: OT setting poles on concrete piers ???? in reply to jim in NY, 02-13-2008 08:16:26  
Temporary bracing on 2 different axis for the individual poles and more diagonal bracing between uprights in the final construction.



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