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Tractor Talk Discussion Forum

Hercules Engine IX series Water Pump Removal

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james kennedy

12-12-2007 20:04:37




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Could someone provide a few details of how to remove the water pump from a Hercules engine?

I was able to remove all of the hoses, but can not figure out how to remove the pump. Can someone tell me what the assembly is that drives the pump? It appears to be a oil pump and is mounted close to the fan. I think I need to partially disassemble it to remove the water pump.

I am trying to go slow to not damage the cast iron pump as I am sure it would be dificult or impossible to replace it.

I have posted a photograph of it.

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jdemaris

12-13-2007 07:17:27




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 Re: Hercules Engine IX series Water Pump Removal in reply to james kennedy, 12-12-2007 20:04:37  
Looks like you've got one of those thermo-siphon IXA engines with a "field installed" waterpump kit? I've come across a few on Silver King wheel tractors and Cletrac dozers. I taken a few off and fixed them year's back and don't recall having any special trouble doing it. If you can't figure it out, either post some better photos, or call Zimmermans in Pennsylvania.



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james kennedy

12-13-2007 09:14:46




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 Re: Hercules Engine IX series Water Pump Removal in reply to jdemaris, 12-13-2007 07:17:27  
Below is a better photograph. I was able to remove the hose lines and all of the mounting bolts. My confusion is the "shaft" that connects the water pump to the assembly to its right, which I am assuming is an oil pump. I was hessitant to remove the oil pump as I was not as familiar with them as water pumps.

There is a seam in the housing where the pump would split, but I am thinking the bearing shaft runs completly through the pump and it will have to be removed for disassembly. There are also what appears to be retainers on each end with a pin that runs vertially through the shaft. I am thinking these are to somehow set the timing.

I can provide more photographs or answer any other questions you have.

I am trying not to repeat old behaviors where I disassmble items and end up damaging them becasue of my haste.

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Bob

12-13-2007 12:58:05




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 Re: Hercules Engine IX series Water Pump Removal in reply to james kennedy, 12-13-2007 09:14:46  
PLEASE tell me you haven't been running it with the fiber drive coupling that's supposed to be between the magneto and the flange that drives it MISSING?

By the looks of the drive "tabs" on the flange, that's the case!



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james kennedy

12-13-2007 13:24:57




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 Re: Hercules Engine IX series Water Pump Removal in reply to Bob, 12-13-2007 12:58:05  
No. The fiber was always installed when I was "running it". The mag and flange are in good shape, it must just be the photograph.

The photograph is actually a high resolution one, but the yesterday web site only captures a basic photograph. i.e. can not enlarge it or perform a closeup.



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jdemaris

12-13-2007 10:07:31




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 Re: Hercules Engine IX series Water Pump Removal in reply to james kennedy, 12-13-2007 09:14:46  
It's still not a very big photo so it's hard to see detail. But, there's no oil pump involved. That is the add-on water-pump kit installed on a thermo-siphon engine that originally did not have any water pump. The magneto gets removed from it's original location, and the water-pump gets stuck in the middle of the mess. So, in the photo - you've got the original magneto drive flange on the left, the added water pump in the middle, the the magneto on the right. You could take out the water pump and just bolt magneto back to its original place if you wanted to. If you want to show me larger photos - send by email attachment to jdemaris@usadatanet.net or my sattellite address at: jdemaris@hughes.net

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james kennedy

12-13-2007 10:53:24




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 Re: Hercules Engine IX series Water Pump Removal in reply to jdemaris, 12-13-2007 10:07:31  
To validate one point, I reviewed the engine block and there is another machined hole for the mag to mount closer to the mag drive. Just as you said, it would just be a mater of removing the pump and scooting the mag over.

I would still like to explore the repair of the pump. I like the concept that it was an add on feature.

I am a fan of thermal syphon systems as I have that set up on two of my cub lo boys.

I am thinking I may need to take a few more close up photographs of the coupler between the mag drive and the pump as that will eventually need discounnected.

If you advise that no harm will result from removing the drive flange, I think that would be the next best step as then I could work on it on the bench as opposed to mounted on the engine.

Separarate question, would you happen to know the approximate year of the engine?

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jdemaris

12-13-2007 11:53:41




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 Re: Hercules Engine IX series Water Pump Removal in reply to james kennedy, 12-13-2007 10:53:24  
My oldest one that I have here is a 1939. Seems the later IXB (with waterpump) came out mid to late 40s.

In regard to fixing water pumps, there are not usually complicated - you just have to be real careful taking apart. I wouldn't trust a water-pump rebuilder not to break it.

Those "ad-on" water pumps were used in many older engines. I've got a 1918 Ford Model T with one.

Did you try callling Zimmermans for info? He's a Cletrac expert - probably the most well known in the country, and therefore also a Hercules guy.
717-738-2573

How big a genset to you have? I've got a 15KW Fairbanks-Morse with a Continental gas engine.

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james kennedy

12-13-2007 13:21:21




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 Re: Hercules Engine IX series Water Pump Removal in reply to jdemaris, 12-13-2007 11:53:41  
Fairbanks Morse 10 KW. The hour meter has only 383 hours and it works. I am thinking the unit is eary forties. I also believe the unit was always inside except for the last six months of its life when it was awaiting sale at an auction site.



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james kennedy

12-13-2007 10:42:40




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 Re: Hercules Engine IX series Water Pump Removal in reply to jdemaris, 12-13-2007 10:07:31  
This email was sent to the address below. I wanted to keep the others who contributed to this forum informed as well. I would be glad to send the photographs to others as well. It is the least I could do for the advise provided.

Here are four photographs. They are the same quality, but I think they should enlarge nicely as they are from a high resolutino camera. yesterdays tractor limits the size of the photograph.

If I thought it would be fairly inexpensive, I would rather fix the water pump; otherwise the elimination of it from the unit would be great.

I have had the mag off about eight times. Also, I loosened or removed all of the bolts related to the pump.

The main issue is how to remove the pump from the original magneto drive flange. There is a "slip flange between the drive flange and the pump and a vertial pin that is easily removed from the shaft that connects the two components. But I am not sure where to apply force to disconnect the two.

If you would like additonal photographs I would be glad to take them, that would be the least I could do for your gift of advise.

Any suggestions would be appreciated

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old

12-12-2007 20:58:38




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 Re: Hercules Engine IX series Water Pump Removal in reply to james kennedy, 12-12-2007 20:04:37  
It would help a lot if you told us what its on/in. Different machine have differtent things you have to do to do what your wanting to do



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james kennedy

12-13-2007 09:18:27




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 Re: Hercules Engine IX series Water Pump Removal in reply to old, 12-12-2007 20:58:38  
The engine drives a fairbanks morse generator; I plan to use the generator for backup power to my home.

I have added a close up photograph and commented in another reply of what I have done so far with my removal efforts.

I would like to remove it and then chase down the necessary parts. I am assuming there is a seal that has gone bad.

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