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Tractor Talk Discussion Forum

Slow hydraulics on Ford 641D

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Hal/WA

06-12-2006 19:52:34




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I own a Ford 641 Diesel tractor. It has a huge amount of hours on it, but keeps on running pretty good. I have had it for about 15 years and my Dad had it for maybe 10 years before that. It has a trip-bucket loader that operates from the tractor hydraulics through a Ford single spool accessory control valve.

This spring I bought a box blade and I have been amazed by the ease that I can remove large rocks imbedded in a chunk of ground I hope to clear enough to plow and put into some kind of production. I have used the box blade many hours removing rocks and digging a couple of ditches since I bought it. I also have used the loader to move a bunch of dirt that I loosened with the box blade. It has been kind of fun and I have the area nearly ready to plow.

My hydraulic system now seems to operate much slower than it did a couple of weeks ago. It will still lift the bucket filled with dirt, but it takes about 4 or 5 times as long. The box blade will still raise, but much slower than it used to.

I checked the hydraulic oil and found that it was quite white and somewhat foamy, kind of like a thin vanilla milkshake. The reservoir also appeared to be a little overfull. I suspected water and drained the reservoir with the 3 point down and the loader all the way down. I refilled the reservoir with the proper Ford spec hydraulic oil and found that the 3 point and loader soon operated a little better than it had been, but still much slower than a couple of weeks ago.

The tractor uses a 6 piston hydraulic pump mounted on the standard hydraulic manifold and the right side of the engine. I think I understand how the pump is supposed to operate, with a "wobble plate" pushing the pistons, which push the hydraulic oil out through the ball bearing style valves and out to the hydraulic manifold. Obviously the system is working somewhat, since the loader and 3 point will move, but I am wondering why it is working so much slower. To my knowledge there is no volume adjustment possible. The pump also doesn't sound any different than it ever did and neither the pump or the hydraulic manifold is leaking.

Could some of the pistons in the hydraulic pump have siezed up in the pushed position? That would explain why the volume of pressurized hydraulic oil seems to be much less than before. Could this have been caused by the water contaminated hydraulic oil, or have the piston return springs broken?

Should I remove the hydraulic pump? I doubt that it has ever been off the approximately 1960 tractor. I have never had a hydraulic pump apart before, but the directions in the manual suggest that it isn't too bad a job, and the only special tool needed is to remove the intake ball valve seats, which might not have to be done. Or should I have a good local hydraulic shop do the rebuild, partial rebuild or repair? Or should I look for some other problem that would cause the system to work so much slower?

This tractor sits out all the time. I changed the hydraulic oil a couple of years ago and at that time the old oil was pretty milky. I suppose the water has leaked in through the loader cylinders, which point up. Or maybe someone has messed with the tractor.... I will be keeping a closer watch on the hydraulic oil and hope to build a shelter for the tractor.

Nobody responded to these questions on the Ford board. Any hydraulic experts out there??? Thanks in advance!

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Philscbx

11-15-2006 17:38:59




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 Re: Slow hydraulics on Ford 641D in reply to Hal/WA, 06-12-2006 19:52:34  
For repairing of shafts with worn down areas where the seal rides, Speedy Sleeve have press fit collars that are thin metal sleeves that once in place will give the new seal the proper compression at the seal lips to restore it's function.

This can save you tons of cash finding, or repairing the shaft itself.

If you go to a bearing supply site and get their seal catalog, you can update the seal to more modern materials that last longer.

Not only that, but you can use double lips seals that now protect the shaft from outside contaminates as well.

You also may want to pull out the pressure relief valve. This can be severely damaged by trash always pumped through it.
This will slow down all your hydraulics by lower flow output.

Take a good look at where the tapered poppet sits against the seat. I will bet you $5000.00 this point of contact is no longer sealing off oil flow like it should. This device should only flow oil at a preset value by it's spring and setting of it.

You can repair it easily as I have done, for $0 dollars, or pay out the nose trying to locate a replacement. Not including the time it takes you actually have one in your hand.

You already have all the necessary tools, and the system will work perfect again.

If you want to do this, and have a digital camera to do a real time event, then email me. After the event, then post here what took place.

Now, one other item update.
You can always spec out a hydraulic filter thats rated at twice the output you have and install it on the main return line.

It's the ultra fine metal particles that are forced past the relief valve that end up changing it's face. Like sand blasting of plywood, it look really cool, but wrecks hydraulics.
These same particles are also changing the clearance of the pump parts, making oil bypass some.

You see this on close inspection of the grooves left behind by repeated particles getting forced past the hardened steel components.

Another problem is that some systems on older tractors using the same oil reserve as the transmission. This will damage hydraulic parts to the extreme if not filtered.

Link
True/6401/Pumps

This link will show some pump designs as well as showing options.

Usually on swash Plate designs, the pistons are keyed into the plate to be pulled back and forth. To have them only on spring return would be unlikely.

Good Luck

Phil
Mpls Mn

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Philscbx

11-15-2006 17:48:14




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 Re: Slow hydraulics on Ford 641D in reply to Philscbx, 11-15-2006 17:38:59  
I could of done a search for your pump, but when I now think about it, are you sure your system is using a swash plate design for your aux hydraulics?

Usually this design is for Hydrostatic transmissions, and gear pumps for aux hydraulics.



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Richard H.

06-13-2006 07:13:08




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 Re: Slow hydraulics on Ford 641D in reply to Hal/WA, 06-12-2006 19:52:34  
Sorry I did"nt see this on the Ford board Hal. I suspect the pump and a thorough cleaning of the system is in order. There is no filtering in this system which is nuts IMHO. There are no "special" tools required to do the pump. You need a compresor,3 1/2" deck screw and a stick welder to do the pump. If you have questions go back to the ford board and I can walk you thru it if you want. Richard

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Hal/WA

06-13-2006 11:26:59




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 Re: Slow hydraulics on Ford 641D in reply to Richard H., 06-13-2006 07:13:08  
What do you think of my idea of the pistons sticking in the pushed position, causing them not to flow any pressurized oil? Would this be caused by broken or worn out return springs or just crud in the piston bores?

Also, what would the stick welder be needed for? I have one, but can't imagine what it would be used for with the hydraulic pump.

Unfortunately, my system does not feature a filter. I also suspected an intake leak, because of the foaming, but I thought it would leak oil out the same hole when the tractor is not running, which does not seem to be happening.

Thanks everyone for your help!

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Richard H.

06-13-2006 12:36:03




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 Re: Slow hydraulics on Ford 641D in reply to Hal/WA, 06-13-2006 11:26:59  
First off, water has air in it... pour some water and oil in a can and shake or stir it vigorously and you will see what I mean. The water in the system usually comes in at the hyd. main spring at the back of the top cover thru a weak seal. One place air can cause you a problem and probably is, is the seal at the back of the pump shaft. When you pull the wobble shaft out you will feel a groove where the seal rides. If so you will need to replace the shaft, bearing and seal. In comes the welder...,the seal is behind the bearing race, to get the race out you run a small bead inside the race to shrink it and then you can tap it out. While at it you should pull the top cover off and thoroughly clean and blow out your lines. You will be amazed at the amount of shutt in the sump. HTH. Richard

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tmay

06-13-2006 06:28:13




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 Re: Slow hydraulics on Ford 641D in reply to Hal/WA, 06-12-2006 19:52:34  
You may also need to change the filter if it has one. Sometimes when they get dirty the fluid will not flow very fast thus the slow hydralics. May also cause the white fluid just due to the pressure that it creates to get it through the filter. good luck



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souNdguy

06-13-2006 05:46:59




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 Re: Slow hydraulics on Ford 641D in reply to Hal/WA, 06-12-2006 19:52:34  
Milky hyd oil.. especially overfull milky hyd oil almost always means water entrapment ( emulsion)... One thing to watch out for though is air entrapment.. it will cause foamy white hyd oil that is higher apparent volume as well. Air entrainment is from a leak on the suction side.. pinhol in a line.. or a bad oring.. shaft seal.. etc.

This will cause the white hyds.. and slow operation.. and will / can cause cavitation in the system which is detrimental to the pump.. etc.

If the oil whites and foams back up.. look for a leak.. ( or lots more water in the sump and system.. )

Soundguy

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