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Tractor Talk Discussion Forum

4010 24/12 volt

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MN Bob

02-22-2006 07:50:46




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Wondering how many have done a conversion from 24 to 12 volt? Mine is still 24V and I think I will convert it plus move the battery out from under the cab. The kit from JD is expensive, any less expensive ideas? What size 12V battery should I use? Thanks--




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txgrn

02-22-2006 14:26:15




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
Have the tractor.

Built a dual battery box adjacent to the starter. No cable is over 15" long and all are 00 sized.

If you will read my comments per a few days ago "when I was bored and it was freezin and sleetin", you can share the results.

Mark



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txgrn

02-22-2006 14:28:26




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 Re: 4010 24/12 volt in reply to txgrn, 02-22-2006 14:26:15  
Well I'm really glad that the forum finally decided to add my post..... ...after 3 attempts.



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Bob

02-22-2006 17:57:31




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 Re: 4010 24/12 volt in reply to txgrn, 02-22-2006 14:28:26  
tx,

I can't recall... is your's original 24-Volt, or a 12-Volt conversion?



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txgrn

02-24-2006 06:33:56




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 Re: 4010 24/12 volt in reply to Bob, 02-22-2006 17:57:31  
Sorry for the delay in getting back. Original 24 volt.

Mark



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txgrn

02-22-2006 14:24:50




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
Have the tractor.

Built a dual battery box adjacent to the starter. No cable is over 15" long and all are 00 sized.

If you will read my comments per a few days ago "when I was bored and it was freezin and sleetin", you can share the results.

Mark



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txgrn

02-22-2006 14:24:09




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
Have the tractor.

Built a dual battery box adjacent to the starter. No cable is over 15" long and all are 00 sized.

If you will read my comments per a few days ago "when I was bored and it was freezin and sleetin", you can share the results.

Mark



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Jeff McBride

02-22-2006 11:48:50




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
Mine is still 24 volt. After replacing the batteries twice I yhen got a voltage regulator had the gen checked out but it was ok. Be sure you polarize when installing voltage reg. Mine has started all winter long- no ether or heat.



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R. John Johnson

02-22-2006 09:07:26




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
I converted our 4010 years ago and have been happy with it. What is the reason you want to convert? I converted because the fan in the cab always left one battery run down.

If you have problems with cranking speed to start, it will be cheaper to fix the 24 volt system. Lots of help on the JD forum and archives. If you run a lot of electrical accesories then the 12 Volt conversion might make sense. My starting improved with my conversion, but I think there might have been a problem somewhere else at the time. Also be aware that there is a good chance that your fuel guage will also need to be replaced to work.

John

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4010guy

02-22-2006 08:56:35




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
hi mn bob,I got two 4010s out hear that i switched over to 12v and it easy its cheap an i dont know why everbody dont do it--just go buy a rebult starter and a altenater--if you dont use lights or such just buy a cheapy alt.for a car--take off 24 gen. fasten alt. to braket on one side with long bolt. Get some wire at your hardware store and your on your way--i cut out my batt. box on one side and put in one big batt and works fine--run all winter like that and beleave me you will never go back to them dang 24v again

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Bob

02-22-2006 08:09:59




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
I was always going to convert my 24-Volt 4020 to 12-Volts, but after seeing folks who had done so often experience poorer cranking, I've left mine 24-Volt. (I do a lot of tractor and electrical system repair for others.) To crank well after the conversion, you need a quality starter, good battery cables, and CLEAN connections, as well as GOOD batteries.

If you have need for a lot of 12-Volt power to run planter monitors, chemical pumps, etc., that might be a good reason to go to 12-Volts, otherwise I would leave it 24-Volts.

If you decide to change it, you need a starter, for which the prices vary widely, and extra 12-Volt solenoid to interface between the start switch, the neutral start switch, and the 12 -Volt starter's large solenoid. Sometimes, you can trade the 24-Volt starter in on the 12-Volt starter, other places won't accept the 24-Volt starter as a core for the 12-Volt unit, and will make you pay $$$ core charge.

You will need an alternator. A Delco 10SI is a good unit, and can be had for between $40.00 and $200.00 in rebulit form, depending upon where purchsed. I recommend a standard "3-wire" setup, rather than the "one-wire" alternators some places push.

If you would like detailed conversion instructions, email me, and I'll scan them and email them to you.

bigcoulee@hotmail.com

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souNdguy

02-22-2006 11:37:20




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 Re: 4010 24/12 volt in reply to Bob, 02-22-2006 08:09:59  
Hey Bob.. what about simply swapping to a 24v alternator? Or do a 24vstart/12vrun setup.. or some sort of combination of it. Might get some sort of charge equalizer.. I've seen a few neat setups for RV's.

Can also ballance your loads between (2) 12v batteries.. etc, in combination with the above.
JD has plenty of heavy equip with 24v alt's...

Soundguy



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Bob

02-22-2006 14:31:52




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 Re: 4010 24/12 volt in reply to souNdguy, 02-22-2006 11:37:20  
S.G.,

No problem with going to a 24-Volt alternator. There are lots of 4020's and 5010's and 5020's with 24-Volt alternators.

The problem is, the center of the 24-volt system is grounded to the chassis.

For loads like fan motors and lights, you can put 1/2 of the load on each battery.

With electronic equipment loads, like planter monitors, etc., the units are polarity-sensitive, and the cases are not always isolated from the power supply wires, so, unless one is very carefull, it is easy to toast these units, either with accidental 24-Volts, or reverse polarity.

I believe some of the newer 24-Volt stuff may just have the system gounded at the first negative battery terminal, but a straight 24-Volt system is not without problems, either.

I have worked with a lot of the Delco series-parallel switches on semis and industrial equipment, and they are not without problems, either.

As I said before, I have no problems with my 24-Volt 4020. It has no cab, and I don't run any accessory loads with it, and I would not gain anything by changing it over to 24-Volts.

However, for someone who needs lots of current at 12-Volts, a 12-Volt swap may work out well, if it's done correctly.

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souNdguy

02-22-2006 17:23:14




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 Re: 4010 24/12 volt in reply to Bob, 02-22-2006 14:31:52  
Cool deal.. I was just bouncing ideas out. When it comes to funky electrical systems I've seen and had to create a few. One other option comes to mind. At work we have a truck on a 24v electrical system, and we also need 12v appliances. We tried a few different things.. everything from just a bank of 12v batteries that got charged at night ( workers forgot.. and batteries got expensive to maintain ) even we even started using some 120vac appliances vs 12v, and thus carried a genny on the truck. That wasn't working awesome either. In the end, we installed an auxilarly alternator. Brackets are easy to come by at hotrod, and rv shops.. also hi-output car audio places.. many of those sell dual alternator and hi output alternators.

Anyway, we chose an isolated 90a 12v alternator. It's case was not common tot he output. We ran power tot he back of the truck via welder cable and terminated and a bib twistlock plug.. worked ( still does ) awesome. Only downside is oem belt won't work anymore.

I realize this is not an option for some machines with lots of accessories like pumps and such.. just a though... depenfing on how much money you want to spend.. anything is possible.

We have a few old cummins 290 engines that run gennies. due tot he block setup there is no good place to attach an aux hyd pump. ( It does have a space for the pow steer pump.. and we have run double chamber pumps.. but you get to a point where you can't get more pump output ont he belt due to drag... Anyway.. we got a kit that put a hyd pump in place of the genny, genny was then attached via direct couple behind the pump on a thru shaft using a spider coupler. Bracket was about 300$ that mounte dthe genny behind the pump.. but works... we still have one of those old machines.. a bros mixer running that setup. upgraded another unit to a cummins 300 and it had an alt mounting location.. etc..

Soundguy

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Bob

02-22-2006 17:47:56




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 Re: 4010 24/12 volt in reply to souNdguy, 02-22-2006 17:23:14  
S.G.,

Are you familiar with the larger Delco alternators, 30SI, IIRC, that have a 3-phase transformer piggy-backed on the back of the alternator, that feeds another bridge rectifier, and produces (-)12-Volts, which, along with the alternator's main output, produces 24-Volts out of an alternator with 12-Volt windings?



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souNdguy

02-22-2006 18:24:42




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 Re: 4010 24/12 volt in reply to Bob, 02-22-2006 17:47:56  
Just looked up the specs for the 30si. I see it is brushless, and has a 32v offering as well as the 24v and 12v... 60ish amps at 24v.. not bad.

Looking at the wire connector.. i see the output stud and a relay terminal... is there another negative supply reference point?.. and am not familiar with the relay terminal.. etc.

Soundguy



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souNdguy

02-22-2006 18:10:28




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 Re: 4010 24/12 volt in reply to Bob, 02-22-2006 17:47:56  
Not familiar with that model. So it is center tapped essentially? ( split supply.. +12v grnd - 12v ??

The bulk of the 24v alt's I've worked with are on the cat nad jd equipment we have... no split rails.. just grnd and +24v.. etc. ( same with the older units w/ gennies.. )

Have seen an alternator setup that produced 12vdc as well as 120vac ( hz? )

Soundguy



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RustyFarmall

02-22-2006 07:58:53




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 Re: 4010 24/12 volt in reply to MN Bob, 02-22-2006 07:50:46  
I would think that the 12 volt starter would be the most expensive part of it, and the next most expensive would be a 12 volt alternator. Don't know about the battery.



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