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OT Truck transmission cooler

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Jack B. Nimble

10-25-2004 06:52:36




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My Transmission seems to overheat when pulling a trailer(GMC 3/4 Ton) I have a transmission cooler that is plumbed in ahead of the trucks radiator. One guy says it won't do any good that way and someone else says if it is plumbed in after the radiator that in the winter the transmission will never warm up enough to work properly. Anybody know how it should be and why so I can make sure mine is right?

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Allan in NE

10-25-2004 07:41:58




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 Re: OT Truck transmission cooler in reply to Jack B. Nimble, 10-25-2004 06:52:36  
Hi Jack,

Same old problem: Tranny heat. :>)

Yes Sir, to my mind there is only ONE axillary transmission cooler for your truck and that is the one from GM. If you have one of those "hayden" or other after market types sold by the auto market parts stores, in my view, you are flushing your money down the toilet; they just don’t have the cooling capacity even though they are physically bigger. Just my view. :>)

The "absolutely essential" external cooler (for towing) should be inserted AFTER the radiator and just before the transmission’s "in" port.

The way those things work is that they take the transmission's lube oil and cool it, then return that lube oil to the reservoir.

The only enemy an automatic transmission has is heat; and at 305 degrees, the adhesive holding the clutch material to the plates starts to melt and lets the friction material go. So, I try not to run a tranny much over 270 degrees to be on the safe side. A transmission temperature gauge is a good idea if you tow a lot.

The reason your friend says that they do not work in the cold wintertime is not because they do not heat up; they will, that tranny always runs at better than 200 degrees. Just running down to the post office is going to heat up that tranny.

Rather, it is because when first started in the wintertime, that cold oil is thick. If the cooler is not plumbed into the system right, the pressure will blow the hoses off even though that lube pressure is only 7 lbs; it is unforgiving; it has to go somewhere.

Always use steel line on a transmission cooler connection and never, ever use rubber hoses and clamps.....they don't work in cold climates and will result in a failure.

Hope this helps you a little,

Allan

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Jack B. Nimble

10-25-2004 08:08:43




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 Re: OT Truck transmission cooler in reply to Allan in NE, 10-25-2004 07:41:58  
Thanks everyone for the advice. Allan it is interesting that you mentioned the hoses blowing off as this did happen to me last winter resulting in a transmission flush in the middle of the road! Maybe I should just tear it out and start over with new cooler and lines so I know its right.



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Allan in NE

10-25-2004 08:19:00




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 Re: OT Truck transmission cooler in reply to Jack B. Nimble, 10-25-2004 08:08:43  
Hi Jack,

I like to use either 5/16 or 3/8" steel brake lines (depending on the transmission), cut to length and use double flared or stout compression fittings to tie in. If you want to gauge the temperature of the transmission oil, grab it at that ‘out’ port of the tranny. This is where it is the hottest.

Like I was telling Bob, I used to rebuild up there in North Dakota. They have some very high temperature summers and the winters are at the opposite side of the coin, often at 30 below or better for weeks on end.

Those guys are experts on towing with automatic transmissions; they see both sides of the question.

Allan

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Jon H

10-25-2004 07:21:03




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 Re: OT Truck transmission cooler in reply to Jack B. Nimble, 10-25-2004 06:52:36  
Aux transmission coolers must be plumbed BEFORE the truck radiator/cooler for it to work correctly at any temperature.The reason being that the aux cooler cools the trans fluid before it gets to the radiator/cooler so that heat load is not added to the radiators job in hot weather. In cool/cold weather the aux cooler will cool the auto trans fluid below normal operating temp which is not good for the trans. The fluid going through the radiator/oil cooler AFTER the aux cooler is reheated to normal operating temperature by the warm coolant.

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Allan in NE

10-25-2004 08:07:15




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 Re: OT Truck transmission cooler in reply to Jon H, 10-25-2004 07:21:03  
Hi Jon,

Boy, I'm not gonna get in a screamin' match with ya, but that just isn't the way of the real world.

Why would you spent upwards of $300 for a decent cooler and then have it's product reheated back up to 205-210 degrees (15 degrees from the safe upper operating zone)? This routing method is defeating it's purpose altogether, to my mind. ????

Automatic transmission oil is a contact sport; if it is there, it's gonna lube. The trick is keeping it where it belongs and not havin' it blowin' out that vent due to heat.

This is just my humble opinion and stated as such.

Regards,

Allan

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Vern-MI

10-26-2004 11:37:45




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 Re: OT Truck transmission cooler in reply to Allan in NE, 10-25-2004 08:07:15  
The Buna-N seals also get very hard at about 327°F and do not recover when the temperature drops back to normal. The resins in the friction material also change state but I'm don't recall the temp. at which this occurs.

Also whenever there is a transmission failure which produces metalic trash some of the trash ends up being stuck in the cooler. This metalic debris works it way loose and will eventually destry a rebuilt tranny. The best thing to do is to replace all coolers and blow out the lines when doing a trans repair.

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Jon H

10-26-2004 11:52:50




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 Re: OT Truck transmission cooler in reply to Vern-MI, 10-26-2004 11:37:45  
There was a story on TV Sunday about an outfit that rebuilt/modified automatic transmissions for heavy duth towing work. They had a neat little spin on filter adapter that they installed inline in the return cooler line. They said this was to get the trash that is caught in the oil coolers even after a flush Job. It looked like a good investment.



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Jon H

10-25-2004 09:52:10




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 Re: OT Truck transmission cooler in reply to Allan in NE, 10-25-2004 08:07:15  
No problem Allen,I agree to disagree. This is the real world my auto transmissions live in as I see it. By the way,I also live in ND. I want that aux cooler before the radiator so the hot trans fluid does not add to the cooling system load in hot summer weather,in fact if the aux cooler is good enough to cool the fluid to say 100 degrees,it may actually help cool the coolant and engine as it reheats the cool fluid. In winter where the aux cooler may get the trans fluid very cool,I want the stock cooler in the radiator there to reheat the fluid hot enough(atleast 150-170) to keep the condensation moisture cooked out of it plus getting the fluid thin enough so the transmission pressure regulator can control it and not run excessive pressure in the transmission. You rebuilt transmissions so you saw how many THM 350 cases were broken because the reverse clutch engaged with several times normal fluid pressure and broke out the reverse clutch snap ring groove. Usually at startup when the fluid was very cold and thick as mud.
As to hooking up a cooler with hoses,it is not a problem if done correctly. Many Ford and Chrysler products have the stock cooler connected with hoses and have no problems. I suspect that 99% of the hose blow off problems are because the installer of an aux cooler cut the original steel trans cooler line and tried to clamp a hose on a smooth line with no barbs or swedged bump in the line to retain it.
You must also remember that most newer auto trans with a lockup converter generate almost no heat when the converter is locked,much like a manual trans. In a cold climate like ND these lockup transmissions need the radiator oil cooler to heat the fluid hot enough to heep it thin and free of condensation moisture. My 92 chev with 4L80E transmission has an oil temp guage which never reads more than 150-170 degrees while cruising with the converter locked. I suspect that the only reason the fluid stays at what I consider a minimum safe temp is because of the fluid being reheated by the 180-190 degree coolant. Remember that an oil cooler is never 100% efficient and will have a 20=30 degree difference between the fluid temps unless the fluid is passing through it very slowly.JMHO Jon H(:-)

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Allan in NE

10-25-2004 10:55:54




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 Re: OT Truck transmission cooler in reply to Jon H, 10-25-2004 09:52:10  
Hi Jon,

Boy, we're just disagreeing' all over the place, but that's okay, it would be a very dull world if we all thought alike.

About that 350 crackin' the case. Sure wasn't from pressure that's for sure and this is because of two reasons: that regulator dumps at 62 lbs (or thereabouts) thru a port as big as your manhood. When cold, getting oil thru that paper filter is a task in it'self and applying the low/reverse clutch when cold is always “slow” because of this ‘lower’ pressure.

Regulated pressure will not run higher than rated line pressure, no matter the temp, because if it did you would never have a shift. This is how the silly things work.

Trucks were very hard on that anti-clunk spring allowing it to "work". This wore the case away at the center support’s indexing land. Soon, the snap ring could no longer hold the center support in place and bang, there she goes.

Also, most of the cracked 4x4 cases were because that big strut rod was not in place. Hit a restriction or a hole with that right front wheel and and you’ve got that front drive shaft right in the tranny’s lap. It had to crack, no way around it.

Just my next disagreement, have a good one, :>)

Allan

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Jon H

10-25-2004 13:11:01




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 Re: OT Truck transmission cooler in reply to Allan in NE, 10-25-2004 10:55:54  
Ok Allen,thats an angle that I have never considered,that that big marcell(bump) spring would wear out the low/reverse clutch snap ring groove.
My story was repeated from what a Chevrolet dealership mechanic told me. He was a bit grumpy because people wanted their trans cases replaced on the 5-50 warrenty and Chevrolet was refusing to do so claiming that operator abuse was breaking those ring grooves. They claimed the customers were driving the cars without warming up the transmissions,and excess pressure was breaking the cases. This may have just been chevys way of bypassing the warrenty claims on kind of a weak design. One other point on doing what ever you need to do to make sure the trans fluid runs at or above 150 degrees to cook any moisture out of it,yet less than 240 degrees where the stuff breaks down pretty fast. The story I read in a trans cooler article,Just read it,sounds reasonable,but cant prove it. Is that a cooler installed after the radiator can run the trans fluid cool enough so condensation miosture is not cooked out of it,and moisture in the fluid will combine with sulfer in the trans fluid causing sulferic acid which will corrode all the machined surfaces in the transmission causing sticky valves,rough bearings and rough servo seal bore surfaces. Another thing they said was that cool wet fluid will penetrate the pores of hot clutch friction material(like some wingnut stuck in his driveway and having gone from low to reverse for the 100th time at 1/2 throttle)and that the miosture will explode into little puffs of steam and actually blow away bits of friction material. Kind of like removing carbon from an engine by dribbling water into the intake of a warm engine so the water will turn to steam in the carbon and blow it loose (That works,been there,done that(:-). I love this,we get a chance to exchange ideas/opinions and all learn somthing from it. Kind of like one bard said"When you get in trouble it's usually not what you dont know,but what you know that aint so" I think the translation is that if you dont know somthing,you will find out before tackeling the project.If you think you know,but what you know is wrong,then things get sad and ugly (:-( Another day,another dollar. One always hopes to do more good than harm in this world. :)

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Allan in NE

10-25-2004 13:29:47




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 Re: OT Truck transmission cooler in reply to Jon H, 10-25-2004 13:11:01  
Jon,

Yes Sir, so true.

That's why early, early on I made my mind up to absolutely know what was wrong with an oufit just by listening or driving the unit, before I ever walked over to the tool box. I never wanted to just "guess" at a repair. That is just not fair to the owner.

I would suppose you do this too; to know any given system's operational ins and outs like the back of your hand. Just makes the darned jobs go so much eaiser, but it takes a little more studing is all.

What kills me is these guys that throw parts at something 'til they finally hit on the cure; what a waste of money and time; and guess who pays for it, the poor customer! :>)

Nice talkin' to ya Buddy, I really enjoyed visiting with you. What part of ND do you live? Maybe I know you. :>)

Allan

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Jon H

10-25-2004 16:18:46




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 Re: OT Truck transmission cooler in reply to Allan in NE, 10-25-2004 13:29:47  
I live in central ND. Sounds good Allan. It has served me well to try to understand how and why each part of a unit works,then it is a short walk to finding the part not doing it's job and repair/replace it.



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Bob

10-25-2004 07:06:12




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 Re: OT Truck transmission cooler in reply to Jack B. Nimble, 10-25-2004 06:52:36  
Add-on tranny coolers are common here in North Dakota farm country, and I know of NO problems even at -20 or -30 degrees.

You are correct about the 2 ways being suggested to plumb in the cooler. However, in the real world, either one works out about the same.

You want a good-sized cooler that's not too restrictive, though. What you are doing is cooling hot oil leaving the torque convertor, and the return from the cooler supplies the lubrication circuit in the tranny, lubing bearings, bushings, and thrust washers and needle thrust bearings.

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Allan in NE

10-25-2004 07:54:50




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 Re: OT Truck transmission cooler in reply to Bob, 10-25-2004 07:06:12  
Hey Bob!

How's thing going up there in the great ND, anyway?

Spent many a day up there, keepin' those auto trannys moving for the oil patch boys in your summer heat. That state will test any tranny! :>)

Later,

Allan



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Jack B. Nimble

10-25-2004 07:33:14




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 Re: OT Truck transmission cooler in reply to Bob, 10-25-2004 07:06:12  
So if what you guys are telling is that my cooler is plumbed right, so maybe I just need a larger one or something else is wrong!?



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David H.

10-25-2004 11:38:46




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 Re: OT Truck transmission cooler in reply to Jack B. Nimble, 10-25-2004 07:33:14  
I've always run my trans. cooler after the radiator, not before, and haven't ever heard of doing it different, until now. I use the "Pancake" style cooler, not the tube style. The pancake filter has a large passage that will allow thick fluid to go through with minimal restriction, but when it gets hot will go through the rest of the cooler. Hope that made some sense.



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