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What hp tractor needed for 20KW generator requirin

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Newt Fawcett

06-24-2004 20:57:12




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I am buying a tractor for the first time and need help. I want to operate a 20KW generator that requires 20 hp at 3600 RPM. I assume i can get the needed rpm directly or by stepping it up, but does the pto stop working with the tractor in neutral? If not, do you get most of the rated hp at the PTO when the tractor is not moving. If so, could I get by with a 22 hp diesel tractor for this purpose. I have several other uses for the tractor as well. Lots of mowing and some earth moving.

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Robert in W. Mi

06-25-2004 16:51:12




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
third party image

I have a pto gen set, and for me it's the best way to generate power i've found. For light loads i use my compact tractor to power it. For bigger loads i hook it to a bigger tractor!!!

After reading all the answers, i'd like to add, that you are NOT supose to pull more than 80% of your max rated pto power out of your pto for any length of time!!!

With loss', you WILL need 40 pto hp to run a 20 KW get set at max output!! There's no getting around it, you will have loss', and you will need to pull less than 100% out of your pto for cont... duty!!

One more thing, make sure the power shaft is as straight as possible, because the more the bend to the gen set there is, the more the drive line loss' will be!!

Robert

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buickanddeere

06-25-2004 09:02:37




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
RAB and txblu have the numbers best stated on this one. 31 pto HP will just barely make 20kw. There will be no reserve for motor starting. In round numbers,a 40HP engine often would be driving a 20KW generator. PTO generator deliever the power per dollar better than most generator sets.



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Newt

06-25-2004 08:17:52




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
Thanks everyone for very helpful and knowledgable advice! I really apreciate it. I should have mentioned that I want to get enough power to run my MIG welder which is maximum of 30 amps at 230 volts.



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RAB

06-25-2004 08:49:21




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 Re: Re: What hp tractor needed for 20KW generator in reply to Newt, 06-25-2004 08:17:52  
I hope your generator is a single phase machine.
R U in UK?
Regards, RAB



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Joe Evans

06-25-2004 06:22:59




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
My dad used to receive a number of constuction equipment sales magazines. As a kid, I would read them front to cover (fascinated with all kinds of big iron, you know)

Many listings of generator sets in these magazines stated the KW generator output and the HP rating of the engine running the generator. The HP to KW ratio was most always in the the neighborhood of at least 1.5 engine HP to 1 KW generator output.

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MarkB

06-25-2004 05:03:35




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
As RAB pointed out, 20 HP equals 15 KW. So if you have a generator that says it needs only 20 HP, it's not a 20 KW generator. More likely it is either grossly overrated or it is really a 20 KVA generator. (KVA and KW are NOT the same thing. For anything but a pure resistive load, e.g. a light bulb, watts will be less than volt-amps.) Now how big of a generator you can run with a given PTO horsepower depends on the type of loads you're going to have. If you need a constant 20 KW, I wouldn't try it with less than a 40 HP tractor. Chances are you don't need anywhere close to 20 KW, except for brief periods, so you could get by with a smaller tractor.

Ron's advice was right on. They make special PTO-driven alternators that couple right up to your tractor. They aren't cheap, but if your homemade PTO drive blows up on you, it will sling pieces for a couple hundred yards.

All tractor PTOs operate when the transmission is in neutral, because they're intended to run stationary equipment. Not all PTOs operate when the clutch is disengaged, but most modern tractors have "live" or "independent" PTOs that do.

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Dean Barker

06-25-2004 05:19:06




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 Re: Re: What hp tractor needed for 20KW generator in reply to MarkB, 06-25-2004 05:03:35  
My experience indicates Markb's advise is pretty close. When I'm taking all a 25 KW will put out, my Super M @ 50HP is all it will do. If all you are doing is running an average house during an emergency, you will only use 3 to 5 KW.



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Ron

06-25-2004 03:34:40




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
There are direct-drive PTO generators made exactly for this purpose. They are avaialable in both 540 and 1,000 rpm versions. They mount directly on the PTO. They are sold in various KW ratings and the minimum required PTO hp is specified.

When you buy the tractor, make sure it has a "live, independent" PTO. Not all do.



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RAB

06-24-2004 23:13:08




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 Re: What hp tractor needed for 20KW generator requ in reply to Newt Fawcett, 06-24-2004 20:57:12  
The simple answer to your question is : NO, you cannot get 20kW from 20 HP.
You will probably need well in excess of 30HP to run your generator at full load without overloading your tractor.
Each HP will produce O.75kW assuming 100% efficiency of your generator. You will also need to take into account the efficiency of your generator and any other drive arrangement you may install to achieve the appropriate speed increase.
Regards, RAB

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VaTom

06-25-2004 04:58:31




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 Re: Re: What hp tractor needed for 20KW generator in reply to RAB, 06-24-2004 23:13:08  
That's interesting, .75kw/hp. I wouldn't have assumed 100% efficiency, but that's exactly what my compact tractor generates when I hook it (23hp, pto) to my 25kw generator. Tractor's working very hard. Only a temporary situation as I'm going to drive mine with hydraulics (different source) rather than buy a larger tractor.



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Robert in W. Mi

06-25-2004 16:31:15




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 Re: Re: Re: What hp tractor needed for 20KW genera in reply to VaTom, 06-25-2004 04:58:31  
I'm lost a bit with your answer. Are you saying that your going to drive your gen set with hydraulics to get more power out of the tractor?????

I don't see how you are going to do that, as going hydraulic will just be another change of power, and will have more loss' that at the pto.

Robert



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VaTom

06-25-2004 16:42:41




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 Re: Re: Re: Re: What hp tractor needed for 20KW ge in reply to Robert in W. Mi, 06-25-2004 16:31:15  
Nope. Switching from a compact to a Cat. Clearly there will be hydraulic losses, but I already have a pair of Cats. My guess is one of them won't be working very hard to supply the hydraulic motor.

At one time I looked for a larger farm tractor, like when your Deutz dealer offered to find one for me. Then I bumped into industrial loaders. Half the price and twice the tractor, compared to farm tractors. No pto, which other than the generator, is no drawback for me. The compact, amazingly, is worth more than the 23k lb Cat.

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Robert in W. Mi

06-25-2004 16:58:44




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 Re: Re: Re: Re: Re: What hp tractor needed for 20K in reply to VaTom, 06-25-2004 16:42:41  
I understand now what your up to. If you already own a bigger hydraulic source, then that would be another option.

My dozer has a PTO shaft, at one time i thought of useing that pto to run a gen set, but i'm told the trans in the dozers weren't designed to be used that way. I have tractors, so it's no big deal to get one out when needed.

Robert



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txblu

06-25-2004 06:11:43




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 Re: Re: Re: What hp tractor needed for 20KW genera in reply to VaTom, 06-25-2004 04:58:31  
The conversion from watts to hp is 741. That is with a power factor of 1 and not considering losses, like heat for instance; the heat generated in the process of making electricity.

As was mentioned in other responses, if the load is inductive or capacitive, this ?quot;reactive?quot; power doesn't register completely; The more reactive, the harder the engine works for a given kw reading.

Your tractor is rated at it's hp at a given rpm. If you increase rpm's and torque holds, you are generating more than spec and also, specs are just that, specs. Each tractor manufactured generates it's own hp which can be significantly above the specified value.

This has been a fun morning. Getting to think.

Mark

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VaTom

06-25-2004 09:30:13




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 Re: Re: Re: Re: What hp tractor needed for 20KW ge in reply to txblu, 06-25-2004 06:11:43  
Are you suggesting that my tractor is putting out more pto hp than spec? I thought the pto hp was given at engine speed necessary to give the proper pto speed, 540rpm. I can't vary the engine (or pto) rpm or the voltage isn't correct.



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RAB

06-25-2004 15:03:24




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 Re: Re: Re: Re: Re: What hp tractor needed for 20K in reply to VaTom, 06-25-2004 09:30:13  
Voltage should be correct, assuming it has a voltage regulator, over a reasonable speed range. What will change is the frequency, which may be important in some cases.
Regards, RAB



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VaTom

06-25-2004 16:11:30




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 Re: Re: Re: Re: Re: Re: What hp tractor needed for in reply to RAB, 06-25-2004 15:03:24  
Don't know of a voltage regulator. Been a long time since I checked, but I was under the impression it changed with pto rpm.

While we're on the subject, why did you ask about 3 phase?



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RAB

06-26-2004 09:10:17




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 Re: Re: Re: Re: Re: Re: Re: What hp tractor needed in reply to VaTom, 06-25-2004 16:11:30  
Your generator will, like any alternator, require a variable feed to change the field magnetism, dependant on output.
Revolving fields often use a solid state regulator (like your car alternator) and a lot of rotating armature generators use a current transformer as voltage control (field regulation)
I asked 'cos it didn't seem that Newt was too much into generators, so if his 20kW was a 3 phase he might have a bit of a problem running 7kW peak from a single phase - out of balance for a start! Also on 230V, I was kinda wonderin' where he might be.
I'm in UK and single phase is 230V, 3 phase is 410V. 7kW is about tops to run on single phase at 230V and there are not so many 20kw machines around on single phase. My biggest is a 12.5kW. Also most stick welders only run on two phases, so taking 3.5 from 2 phases and nothing from the third. Perhaps MIGs are the same? Could present a problem, but probably only going to use half the power anyway except on striking an arc.
Regards, RAB

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txblu

06-25-2004 09:39:36




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 Re: Re: Re: Re: Re: What hp tractor needed for 20K in reply to VaTom, 06-25-2004 09:30:13  
don't know about your gen, but on all my tractors that have a PTO speed indicator, it's about 80% of max rpm's the engine will run.

Since rpm is an element of the horsepower calculation, increasing rpm's increases hp....if the torque curve is kind to you. Usually though it falls off rather abruptly at high rpms which is why hp curves fall off even though rpm's are going up.

Mark



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txblu

06-25-2004 09:47:22




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 Re: Re: Re: Re: Re: Re: What hp tractor needed for in reply to txblu, 06-25-2004 09:39:36  
While we're yacking....The PTO is gear driven off the transmission gears which are connected directly to the engine's crankshaft (except maybe for some hydraulic acutated independent PTO's).

Regardless of the load, if the tach has an rpm number with a flag on it that says (540 pto)if the tach is on that marker, your pto is spinning at that speed. Doesn't matter the load on the tractor. A load would reduce rpm's and you'd have to adjust the throttle to get it back on the mark.

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VaTom

06-25-2004 16:32:39




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 Re: Re: Re: Re: Re: Re: Re: What hp tractor needed in reply to txblu, 06-25-2004 09:47:22  
Thanks. I think I understand now, the engine can be doing varying amounts of work (hp) with the same pto rpm. I have stalled it out, but usually the governor suffices. Have to check, but pto is at least 80% of max rpm.

My generator mostly gets used for powering a large planer and chip blower, 3 motors total 17 hp. I didn't run enough current to that building. For occasional use it works fine. Just want a bigger power source. Already have a couple of big yellow machines with very large hydraulic pumps. Hoping they won't ever have to do much but idle to provide enough flow for the generator. Is that something you know how to predict? Obviously going to have losses with the hydraulic motor.

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