Yours is NOT the only one Ive seen act that way when I was a used tractor dealer.
If you were to use a jumper wire to dead ground the gennys FLD post when running at
high RPM that will show the max charge the genny is capable of WITHOUT RELYING ON
ANY REGULATION SYSTEM (VR or Manual Low High), thats it. If thats what it charges
when left on its own the genny is probably okay, but if less on its own, then there
may be a regulation system problem. If its a full fledged Voltage Regulator problems
may be its adjustment or relay/contacts or its ground,,,If its a Cutout Relay system
with Low High Light switch manual charge control scheme, the switch may not be well
grounded or bad or the wiring from FLD on genny up to Low High switch.
Some older 3 brush gennys had an adjustable third brush and if set/adjusted closer
to the main brush next to it the charge rate increases. I would check and insure the
Low High switch (up on dash) or VR (by generator) if so equipped has a good clean
ground connection.
Insure the belt is good n tight.......I dont get into any VR or Cutout Relay
adjustments over the net (other than perhaps lightly buff polish relay
contacts).........It may help to give the gennys commutator a good cleaning and
shining and if necessary undercut between segments to reduce brush
bounce.......CHECK ALL GROUNDS genny as well as Low High Switch or VR if so
equipped....... NOTE if the gennys brushes are worn down getting low could cause
problems and they should be replaced
Below is my Troubleshooting Procedure check it out
https://www.yesterdaystractors.com/cgi-bin/viewit.cgi?bd=ttalk&th=2060825
Did I mention CHECK ALL GROUNDS ??? Cutout Relay to Genny,,,,,,,,,,VR if so
equipped,,,,,,,,Low High Manual Switch,,,,,,,,Genny itself. If dead grounding the
genny still yields the same charging current as if nothing were done the genny is
likely okay so check all the other things I mentioned
John T
John Ts Troubleshooting