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Can you substitute propane for acetylene??

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ShepFL

01-12-2002 17:41:55




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Now hold on before everyone goes bonkers with SAFETY, Your a d*psh*t!! etc, etc. I am only ASKING nothing has been done - I am doing research here and when I get back home to my reference materials.

Situation is this -
Been doing some finish work on steel barn & had some smoke wrench adjustments to do. Was nearly finished when acetylene ran out. I bought welding setup used & as of right now I have no service with a local welding shop for refill.

Neighbor has offered to finish effort in my absence (I am now in L.A. on business). He's an iron worker & said on jobsites they substitute tips with appropriate propane tips, hook up and go.

This sounds far-fetched to me but seeking some advice. This may be a cheaper way to go in the long depending on economies & SAFETY. Thanks in advance

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Y'all are the best !!! THANKS!!! (ShepFL)

01-16-2002 07:48:07




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Just wanting to say thanks for all advice. Coming home Friday and NOW armed with all this information, if weather permits hope to get this finish work done. Later,
ShepFL



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substitute gasoline fo actyline

01-14-2002 10:47:57




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Link



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TwinCreek

01-14-2002 10:08:16




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
When you guys are talking about getting a propane bottle, is it possible to use the tanks that come with gas grills? I have three of them setting around that I could use.



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paul

01-14-2002 22:26:40




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 Re: Re: Can you substitute propane for acetylene?? in reply to TwinCreek, 01-14-2002 10:08:16  
Yup, the 20# tank, that's the one I use.

--->Paul



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TwinCreek

01-15-2002 13:07:46




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 Re: Re: Re: Can you substitute propane for acetylene?? in reply to paul, 01-14-2002 22:26:40  
Paul - How did you adapt your acetylene regulator to the 20 lb propane tank?



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Joe (Wa)

01-15-2002 21:52:39




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 Re: Re: Re: Re: Can you substitute propane for acetylene?? in reply to TwinCreek, 01-15-2002 13:07:46  
Twin, Hope I am not horning in here but most acetylene regular bodies are threaded 1/4" NPT. Substitute the acet inlet adapter with a propane flask adapter for $2-3 bucks.



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fordson29

01-14-2002 06:54:13




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
I have used propane for years. All of the scrap yards use it. People can say what they want, but I talked to the millionare scrap man in Sanford, NC. He sayed that his 4 cutters using torches for 40 hours a week he would go broke using acetylene.He has about 50 workers and ships over seas. Jonathan



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Jack

01-13-2002 06:23:45




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Been using propaine for years, and have a 30lb bottle with my oxy bottle with a small smith torch and proper tip no problems use gereral safty tips on anything you do



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Bob - KS

01-13-2002 03:58:04




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Finally - a question I can contribute to rather than ask about! I am currently using propane on my torch around my place. I have a Victor torch set-up and it hooked up with no problem to the propane bottle. If your hoses are type T then no problem. Type R hoses will deteriorate over (I'm told) about a year using propane gas in them. Pressures are about the same at the regulators. The pre-heat seems longer to me but not my that much. The things I like about propane - it's cleaner when starting up, doesn't cost much to re-fill the bottle, and when I run out on Sunday I can run over to the neighbor's place and borrow his BBQ grille bottle and finish up. Also I don't worry about having to let the gas 'settle' after it's been transported or overpressure if the regulator should break (if that's ever happened?). I've read that you can't weld with this set-up but when I was learning to use the cutting torch seems like I managed to stick a lot of metal back together while 'testing' the 49 wrong ways to cut with a torch...

That's my couple of cents worth. It works fine for me for cutting and heating.

Bob

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Mike

01-12-2002 21:35:44




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Change tip and check ratting on hoses.Acetylene hose is usually not compounded for propane. good luck,Mike



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T_Bone

01-12-2002 21:27:36




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Hi Shep,

Cuts slower is an under statement. act/oxy 5200f
LP/oxy 2800f
map/oxy 4600f and thats very noticeable slower

Why would you think it would be a safety issue?
I curious!
Most gases are treated the same when it comes to heating applications.

The lower the BTU/lb of a gas the larger the tip size reqiured and more gas/cfm.

act/oxy offers the best over all flame control, heat zone control and is more flexable as a welding/cuttting gas. So it's usally cheaper in the long run for general all around use.

Special cutting requirements then LP could be considered. Although LP gas welding can be done it has very limited applications and needs a huge heat zone.

A good comparrision would be to sweat a 3/4 copper joint with each gas and that'll make you stick with act/oxy.

T_Bone

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paul

01-13-2002 18:05:31




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 Re: Re: Can you substitute propane for acetylene?? in reply to T_Bone, 01-12-2002 21:27:36  
I generally find your comments very good, so I'm confused by this one? Are you talking a 3/4" copper pipe? Everybody here sweats them up with the little single-tank gas tourches, never ever saw anyone using a mixed gas rig, would think that would give you a wall full of splattered copper?

For me, not having to rent & special fill that Acet tank is a real cost saver. Propane is so much cheaper all around that it makes up the little bit more of O2 used. I find propane easier to braze the thinner stuff I usually am working on. It meets my 'hobbiest' needs. As a farmer, I've got to have it, but it has rather infequent use. Propane meets those needs for me.

--->Paul

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T_Bone

01-13-2002 23:09:08




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 Re: Re: Re: Can you substitute propane for acetylene?? in reply to paul, 01-13-2002 18:05:31  
Hi Paul,

3/4"Cu takes a bit of heat on a solder slip joint and I find useful for gauging btu's needed for gas welding exspecially if your using silver solder. You are correct on soldering with 50/50 and I should have explained myself.

Gas welding CU with act/oxy gives a very good joint without CU splatter, inside or out. I feel it gives best solder suck-back control. Over heating of any metal will cause it to oxidize and or splatter. On a refrigeration CU joint, we purge the pipes with nitrogen or Co2 to keep oxides non-existant as they will plug the orifice on the exspansion valves. Acid is also not used on the CU joints for the same reason.

I also weld a fare amount of very thin gold and silver and act/oxy works very well for this application. I do have a special torch that I use, about 4" long with mixing chamber and tip included for very easy torch control usally wearing 4X magnifier visor. This torch looks just like any other torch other than being much smaller and using 1/8" cloth covered rubber hose.
Here again LP/oxy has too much of a heat zone to be effective.

Aluminum gas welding is another area where oxy/act excels over LP/oxy as it just doesn't have the BTU's required for gas welding aluminum.

When I was a kid, my neighbor had a old acetylene generator that used carbide and water to make acetylene. I sure would like to locate one of those.

T_Bone

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paul

01-14-2002 22:24:41




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 Re: Re: Re: Re: Can you substitute propane for acetylene?? in reply to T_Bone, 01-13-2002 23:09:08  
Thanks again TBone. Always admire the metal maulers, I would need a lot of practice to actually do anything with metal, it's mostly a mystery to me. :) I need to heat the occational bolt or bearing on the combine, and do some ragged cutting of some big lump of iron now & then. Used to braze smaller iron, but haven't in a long time. That's about it for this farmer.

--->Paul



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JesseH

01-14-2002 08:16:16




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 Re: Re: Re: Re: Can you substitute propane for acetylene?? in reply to T_Bone, 01-13-2002 23:09:08  
Talking about the old acetylene generators, I am just in the process of helping an individual dispose of 150 lbs. of calcium carbide. This is the substance used in the generator to produce acetylene when it is put in contact with water. Not something you come across very often anymore.
LP is much cheaper than acetylene considering the tank leases nowadays, just takes awhile to get used to using LP. I still prefer acetylene but know it is much more expensive.

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billvanderhoof

02-05-2002 18:13:41




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 Re: Re: Re: Re: Re: Can you substitute propane for acetylene?? in reply to JesseH, 01-14-2002 08:16:16  
I bet if you post this at alt caving your carbide goes away real soon

Bill



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george md

01-12-2002 18:58:45




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
shep,

Yes you can use propane, works well for cutting.
you will need proper tip , same regulator is fine
as long as threads are the same . adapters are available to change from lh to rh +rh to lh
threads. Preheat may be slightly slower, but it cuts faster. one word of caution, don't use propane down in a hole, it is heavier than air . have been using propane to cut for over 30 years. it will not weld and brazing is conditional.

george

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chris

01-12-2002 18:55:20




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
I have used propane for five years and all I did was change the tip. Cut 30 tons of iron this way with the same tip. Harris is the brand I own. chris



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Steve from Tn

01-12-2002 17:52:03




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
Yes sir, you can use propane with modifications. Of course, you have to get a propane bottle. Many people use propane exclusively. Swear by it. It is much cheaper. Doesn't burn as hot. Others will give you the low down, I'm sure.



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F14

01-12-2002 17:48:51




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
There have been a couple of threads on the subject, and yes, you can use oxy-propane. I seem to recall that it requires a different regulator in addition to the tip, but not sure on that. Search the archives, you should be able to find it.



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F14

01-12-2002 17:49:18




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 Re: Can you substitute propane for acetylene?? in reply to ShepFL, 01-12-2002 17:41:55  
There have been a couple of threads on the subject, and yes, you can use oxy-propane. I seem to recall that it requires a different regulator in addition to the tip, but not sure on that. Search the archives, you should be able to find it.



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terry t

01-12-2002 19:10:51




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 Re: Re: Can you substitute propane for acetylene?? in reply to F14, 01-12-2002 17:49:18  
you use the same regulator just change tips



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bob

01-13-2002 05:55:21




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 Re: Re: Re: Can you substitute propane for acetylene?? in reply to terry t , 01-12-2002 19:10:51  
i,m wondering about the safety factor of drawing it out of tanktoo fast does propane hold same thing as acte.



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G Taylor

01-13-2002 11:55:33




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 Re: Re: Re: Re: Can you substitute propane for acetylene?? in reply to bob, 01-13-2002 05:55:21  
Propane C3H8 is stored in the tank as liquid & vapour at approx 75 to 125 psi depending at normal temps, at less than -42.2C it will be all liquid at atmospheric pressure. One kg has 46.36 Mjoules of energy and needs to mixed 3.629 parts O2 to LP. Molecular weight is 44.09. One gallon of LP liquid has 1/2 the heat energy of one gallon of gasoline. Acetylene C2H2 is a highly reactive substance & is dissolved in acetone liquid and a "sponge" compound in the tank. Hence the reasons not to tilt the tank while under use or using acetylene too fast from the bottle. It's lighter with a weight of 26.04 and nets 48.22 Mjoules or energy per Kg. It needs 3.072 parts O2 to fuel to burn clean. For the most cutting/heating jobs a properly setup LP/oxygen torch set is much cheaper & functions good enough for general shop usage. Some commercial application use natural gas(methane)/O2 for cutting & heating applications.

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