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Reconditioning hydraulic rams

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Chris Short

08-16-2001 20:54:02




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I have bought a second hand front end loader for my MF 135. Three out of four rams leak. Can anyone please suggest a good source of information on how to recondition hydraulic rams? Thanks




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Zonie

08-19-2001 22:28:15




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 Re: Reconditioning hydraulic rams in reply to Chris Short, 08-16-2001 20:54:02  
I recently had to repair my hydraulic cylinder on my tractor. I've never done one befor that.
the hardest thing I found was removing the gland, mine had a ring that slides out of an opening as you turn the gland with a spanner wrench. It wasn't too bad once I figgerd out how it worked. The o- rings and seals were about $15 or so. some of the seals have to be put in , in the proper direction, ask the counter person at the Hydraulic supply house they're a good source of information.by the way the cylinder I have , I bought at the local scrap yard for 15 cents per pound. probably about $2-3. it had some rust on the inside of the cylinder . I used a standard automotive cylinder hone to remove the rust. It works great and I have less than $20 in it! I'd say go for it and ask questions if you need !

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Zonie

08-19-2001 22:27:12




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 Re: Reconditioning hydraulic rams in reply to Chris Short, 08-16-2001 20:54:02  
I recently had to repair my hydraulic cylinder on my tractor. I've never done one befor that.
the hardest thing I found was removing the gland, mine had a ring that slides out of an opening as you turn the gland with a spanner wrench. It wasn't too bad once I figgerd out how it worked. The o- rings and seals were about $15 or so. some of the seals have to be put in , in the proper direction, ask the counter person at the Hydraulic supply house they're a good source of information.by the way the cylinder I have , I bought at the local scrap yard for 15 cents per pound. probably about $2-3. it had some rust on the inside of the cylinder . I used a standard automotive cylinder hone to remove the rust. It works great and I have less than $20 in it! I'd say go for it and ask questions if you need !

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tlak

08-19-2001 04:33:44




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 Re: Reconditioning hydraulic rams in reply to Chris Short, 08-16-2001 20:54:02  
You might need a spanner wrench for some. I used a ring compressor to put back together, slid right in. Inspect the tube for scratches that go the length of it. These would be the worst but check for any other damage.



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Tyler(WA)

08-17-2001 07:20:09




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 Re: Reconditioning hydraulic rams in reply to Chris Short, 08-16-2001 20:54:02  
Hydraulic cylinders are not hard to rebuild.

Locate an industrial hydraulic service/supply business for the seals and O-rings you will need.

The end cap where the shaft comes out is often called a "gland."

Inside the tube is a "hockey puck-like" thing that's bolted onto the end of the shaft. It has seals/O-ring that allows it to be pushed up or down the tube via the hydraulic fluid that is pushed in through the two ports on your cylinder.

The only other seals are at the end cap where the shaft comes out. That's probably where your seeing the leak. You need to have these inspected at the industrial hydraulic service/supply store. They will check that it isn't worn too bad and can be re-sealed rather than replaced. If replacements can't be bought, they can be made.

Typically, I spend under $20 for a complete set of seals for a 3" cylinder. A new gland may cost you $80 - $100. I replaced a bent 1.25" shaft for about $80 as well.

It's not hard work and there's nothing high tech inside those cylinders. Go for it.

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Scott Green

08-18-2001 06:03:08




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 Re: Re: Reconditioning hydraulic rams in reply to Tyler(WA), 08-17-2001 07:20:09  
I've rebuilt different syles of cylinders myself. I have to agree with tyler(WA). What he says in his posting is very accurate. Draw/take pictures and notes of how it is put togather , as you take it apart. EXAMPLE: Different color seals , should your type of cylinder have them. Black seals are for high preasure. White seales are for low preasure. Note the order they are installed. And like tyler says , "Go For It".

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