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Discussion Forum

Can welding rod be recovered after improper storage?

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Cookie

07-30-2001 08:17:20




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I have a source for a "bunch" of free welding rod
at my place of employment. I know they are supposed to be stored in a sealed container or a heated cabinet. We no longer support a shop and the heater on our rod cabinet failed over a year ago. Is the rod still ok to use? If not, is there a way to recover it,like baking it in Wifey's oven?




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BlueLite

08-02-2001 15:16:03




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 Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-30-2001 08:17:20  
If the flux isn't breaking off they're still OK. Just before use put them in the oven at 130 for 15 minutes. That will cook off the humidity. You can make a moisture proof container with
standard 4in ABS black plastic pipe. Purchase a bottom cap and glue a piece of inner tube on the bottom. Glue the cap on the bottom of the ABS pipe with ABS cement. Glue on a screw (clean out) plug for the top and your all set. You can section it off inside with cardboard. Let the rods cool off and put them back in your new ABS storage container.

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Tom

08-01-2001 18:02:48




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 Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-30-2001 08:17:20  
An old welder told me that in a pinch to to dry out a rod that would normally be too wet to use you just put it in the electrode holder and stick it to the work until it gets HOT and the water will dry out. I don't know about this, I haven't used this idea because I keep my rods in the house until I need to use them with the exception of a very few I keep at the welder in my humid in the summer basement shop. the rods I store in the house are all in containers. I have made some containers from 4 inch pvc thin wall drain pipe. Glue a cap to one end and put the rods in and place another cap on the open end. Not completely air tight but if you don't open them all the time you will get by a few humid weeks just fine.

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mac

07-31-2001 16:22:57




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 Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-30-2001 08:17:20  
Years ago I worked at a place where we had welding rods. We used an old refrigerator to store the rods, had a light bulb inside. Crude, but done the trick...



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Cookie

07-31-2001 14:54:50




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 Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-30-2001 08:17:20  
Thanks for your replies! It looks like I'm the proud owner of a lifetime supply of welding rod! All of this rod has been stored in a closed cabinet so it is clean and relatively dry. Also, I think I can get the cabinet and all I have to do is replace or repair the heating element.



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Mark Kw

07-31-2001 15:42:21




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 Re: Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-31-2001 14:54:50  
Just be sure to do the work properly on the heating element. Fuse it close and make sure there is a working thermal overload in place to cut off the element should the control go bad or otherwise fail to operate properly. Don't want to burn the house down or electrocute someone.



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Mark Kw

07-31-2001 14:33:14




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 Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-30-2001 08:17:20  
Check for signs of rust and or mechanical damage to the rods. FYI, they are no longer certifiable but may work fine for GP kind of stuff.

If they look in good shape and they have not been exposed to liquid water, just the atmosphere, you can just store them in a warm dry place until ready for use.

If you suspect they have been exposed to higher levels of humidity, you can force dry them in a rod oven. (I would not use the kitchen stove as there is the very real possibility of poisoning food you plan to eat either from chemicals in the flux and anything that may have come into contact with the rods.

I have coal heat so the furnace is fired all year. I store my rods in a metal shelf above the water jacket on the stoker and this give them just enough heat to keep them ready to use without being too hot and damaging the flux coating. Ones I don't use much just sit on a shelf in my parts room that is slightly warmed by the boiler but not hot, I have no problems with these even after years of sitting around.

If these rods have been damaged or exposed to liquids, they ain't worth nothing but $1.25/100 pounds at the scrap yard. Any place that is relatively warm and dry will do just fine as long as the ambient temp stays about steady. If you really want to bake these rods, get yourself a real rod oven or at least an old stove that is not used for cooking food. Don't exceed 250F when first drying, 120F is fine for keeping them dry. In all honesty, I would not worry too much about heating them, just keeping them dry and away from humid areas.

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buck

07-30-2001 15:55:45




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 Re: Can welding rod be recovered after improper storage? in reply to Cookie, 07-30-2001 08:17:20  

Sure--I do that alot and it works fine.



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