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Difference in quality of electrical fixtures

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Stan in Oly, WA

01-01-2008 11:41:02




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What are the actual differences in quality between top of the line electrical outlets and switches, and the cheap name brand ones sold in bulk at H.D. and Lowes? Since my experience with installations has been limited to dealing with the cheap ones (of which I've installed thousands) I find that I don't have a basis of comparison. I know that the cheap ones aren't particularly durable. I've had outlets come apart from the pressure of trying to push them into correctly sized junction boxes with less than the allowable maximum number and gauge of conductors. My response to this event has been to think that the appliance was partly to blame and I was partly to blame. Taking the time to put a slight bend in wires before pushing them into a junction box seems like a common sense way to achieve a more secure installation. When I get sloppy and don't take the time to do it, I'm usually not too surprised that the equipment is sometimes not up to it.

What about differences in performance after installation? Are there ways that quality fitures hold up better in normal use than cheap ones? It seems pretty rare for an outlet to break in normal use, although the little piece of plastic between the ground prong hole and the edge of the raised panel breaks off pretty easily. I consider this more of a cosmetic problem than a functional one.

Are some brands of electrical fixtures better than others, or do all major brands have grades from premium down to garbage? I'm familiar with Leviton and Eagle; I can't think of other brands off the top of my head.

Thanks, Stan

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dr.sportster

01-02-2008 13:36:50




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Hubbel bubble double bubble gum.I notice lately every time I have trouble with a locknut [which never used to happen to anyone]I go get the box and Made in China.They all have unbreakable lines such as hospital grade.If you get the decorator style[block] covers order the unbreakable so they dont crack at the screwhole.I did finish work in a Lowes store that was open while I worked.Manager said help yourself to the electrical isle,just write a list of stuff you use. After two days I brought my own mc connectors because the Lowes were so poor. Actually were only for bx.

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jeffcat

01-02-2008 08:32:57




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
At the flea market a couple of years ago a guy was selling switches, cover plates and sockets. They were from a medical wing that was getting a remodel after only two years. I bought a whole pile of parts and redid all of the outlets in my house with heavy duty stuff for about $30.00 They are MUCH better than the cheep stuff.



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David - OR

01-02-2008 08:11:09




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
If you poke around ebay, the internet, etc you can buy high quality wiring devices in quantity fairly inexpensively. When I wired my house I used Pass and Seymore 5362 extra heavy duty industrial grade receptacles and (similar grade) switches bought from such a source.

After you get used to heft and quality of these guys, the low end stuff feels like unsafe toys. But I also sometimes think that maybe I went too far with the receptacles.

The "Federal Spec" requires the receptacle to demonstrate something like at least 10 pounds of static retention force AFTER being pre-tested by having the plug forcibly yanked out 10 times.

As a consequence, it takes considerable force (a 15 pound push or more) to put a plug into one of these things, and a similar effort to remove it. The electrical boxes had better be sturdily mounted. This is great for a shop, but it gets to be kind of overkill when plugging in a vacuum cleaner or whatever, and others in your household may complain about it.

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Stan in Oly, WA

01-02-2008 09:33:26




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 Re: Difference in quality of electrical fixtures in reply to David - OR, 01-02-2008 08:11:09  
Hi David,

I'm glad you brought that up. It occasionally does happen that you can overdo a system by not keeping in mind that at some point you get a functional change rather than merely a qualitative one. Years ago my BIL did an extensive remodel for a doctor who insisted on having his (city) water supply system upgraded to commercial standards so that he would never have to deal with low water pressure. Of course it cost a lot of money, but when it was done he had lots of water pressure. In fact, he had so much water pressure that his fixtures wouldn't handle it, and he had to have my BIL go back and install a pressure reducing device at the house main. This solved the problem by bringing the pressure back to about what it would have been with a first-rate residential installation.

This was a long time ago, and something I wasn't involved in, so I only know that that's approximately what happened.

All the best, Stan

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dave guest

01-01-2008 19:06:50




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
You might not believe this and I never really checked it out but when I was a UAW apprentice electrician, I had foreman who was very sharp individual and he said cheaper outlets use different plastic, bakelite whatever. He said cheaper ones allowed current leakage that could be measured and he had done this. Therefore good ones like hubbell, used to cost over $5 in 1970, would pay for themselves. I have never seen Hubbell burn up. Many others yes.

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Charles (in GA)

01-01-2008 16:22:14




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Go to Lowes or HD and get a 15 amp Leviton Pro backwired receptacle off the shelf. Find the matching 20 amp model. Spend some time peering inside the slots of the 15 amp model, and the 20 amp model. You will quickly discover that the contacts and "guts" of the 15 amp model, are the same as the 20 amp. The only difference is the face plate that doesn't have the horizontal slot of the 20 amp one.

The 15 amp is expensive, but the 20 amp is more, and truthfully, you are getting the exact same components.

The cheapies are just that, cheap. they don't last long, they don't have good spring contacts and after you plug and unplug stuff a couple of times, the plug won't stay in.

I use Leviton Pro, or Cooper/Eagle (Pro version), or Hubbell, of the type with backwire, you slip the wire in, and tighten the screw, a serrated plate captures the wire, strong, solid contact. They all have models with Nylon faces that are less prone to cracking and breaking, especially at the ground pin.

Charles

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John T

01-01-2008 18:43:27




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 Re: Difference in quality of electrical fixtures in reply to Charles (in GA), 01-01-2008 16:22:14  
Charles, first of all a major difference in a NEMA 5-15R receptacle versus a 5-20R is its heat dissipation capacity and thats not something an eyes view can easliy discern the difference.

Second, a NEMA 5-15 plug isnt the same as a 5-20 plug. The 15 amp will fit into a 20 amp receptacle but a 20 and will NOT fit into a 15 amp receptacle.

Sooooo a NEMA 5-15R receptacle and a NEMA 5-20R receptacle ARE NOT THE SAME THING AT ALL besides the outer shell/cover. 1) They have different heat dissipating ratings,,,,, ,,,,, 2) they allow different plugs to be fit into them (20R takes either 15R only one) and 3) They have different ampacity ratings which relates to the heat dissipation capacity described above.

HOPE THIS HELPS, Yall take care now, Happy New Year n God Bless STAY SAFEEEEE EEEE

John T Retired Electrical Engineer

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Charles (in GA)

01-02-2008 02:12:58




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 Re: Difference in quality of electrical fixtures in reply to John T, 01-01-2008 18:43:27  
If you look inside the expensive ones, like the Leviton Pro, the 15 amp has the same contacts as the 20 amp, you can see the odd spring clip for the horizontal blade of the 20 amp plug. If you open the two up. the interior metal parts are EXACTLY the same parts, the back housing is EXACTLY the same, and the only difference I have been able to find are the front plates with the slots.

It must be cheaper for them to put the same 20 amp components in all of the high quality receptacles, and just not make it where you can use the horizontal blade contacts, rather than make two different sets of contacts.

I'm not saying its ok to draw 20 amps thru a 15 amp receptacle, but I am pointing out that you have alot of cushion as far as durability and quality and ability to carry current, if you use one of the higher quality receptacles such as I mentioned. If its less than about $3.75 I won't even look at it.

Charles

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John T

01-02-2008 15:43:42




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 Re: Difference in quality of electrical fixtures in reply to Charles (in GA), 01-02-2008 02:12:58  
Charles, rest assured if they save money by just making a unit fully heat anbd current rated t0 match alllll llll the NEMA 5-20 R ratings and stick a DIFFERENT plastic cover on it n seLl at as a 15 amp I DONT DOUBT THEY WOULD LOL

Of course the heat and ampacity ratings NOT to mention the blade differences are not the same for the 15 and 20 as I posted above, but hey Im all for a free market n got no problem if they are selling a higher rated unit.

Fun n interesting chat, yall take care

John T

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Areo

01-01-2008 15:55:35




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
I usually base my choice on application. If it is a place that gets plugged in and left that way a cheapy will do, but if it is some place that keeps getting plugged and unplugged I get a higher quality device. Same with switches. Frequent vs. occasional use.

HTH

Areo



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PaulW_NJ

01-01-2008 15:18:52




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
That�s an excellent question Stan, and I�ve often thought about it when I�m making that choice. The options seem to be $1.00 vs $2.50 vs $4.50. Can you justify the extra three bucks for the commercial spec? Not usually, I don't think, but I also think it depends. First of all, as the installer, there�s never any question which one is which . . . You can tell the difference as you�re working with it. The case and components are clearly heavier, and as I read are of superior materials as well. You know how flimsy the $1.00 outlets feel. Who would ever think of pushing the stripped end of a wire into a spring loaded slot anyway? That alone tells alot of the story. To me, nothing beats the feeling of inserting the wire end into a terminal hole of a commercial outlet and firmly tightening down with the terminal screw.

From the wallplate side, the typical homeowner isn�t going to be able to tell the difference. I think it�s pretty subjective. If you�re going to plug in a living room lamp, and leave it there for the next 5 years, maybe it really doesn�t make a difference if you use the cheapest. Kitchen use with counter appliances plugged in and out frequently and higher amp draw demands more durability. When I�ve done work for anyone else, I�ve always used the mid quality to know I�ve covered contingencies I have no control over after I�ve left. As I would in my own home. In my own shop I use the commercial recepticals for heavy duty, long term durability.

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John T

01-01-2008 14:28:42




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Stan, I used to design n spec fixtures for a living but I been retired from that engineering a long time however, I can still tell ya YES theres a big differece in quality and as figured it, of course, goes up with price. The thing is a cheap fixture can still meet certain "minimum" requirements where the more expensive one can exceed the same PLUS as time goes by where the cheaper unit will start to degrade the better one will continue working. As you would suspect the ones sold in the big box stores meeet the "minimum" requirements while the ones sold for more dollars at the local electrical contractor house are indeed higher quality. Thats NOT to say both couldnt still stock the same unit n the box store sell it cheaper, just that the electrical supply house probably stocks the higher end equipment.

As an example the cheap receptacles loose tension n the plugs almost fall out while the expensive ones retain that tight grip much longer and likewise the cheap switches get loose contacts and can get carbon n resistive much sooner

FINALLY you have to compare apples to apples here remember. Theres an obvious big differnce in a NEMA 5-15 15 amp rated receptacle versus the 5-20 20 amp rated in addition to just the shape prongs it can accept or not. IF I were designing even for a residential application Id use 20 amp rated receptacles instead of 15 plus all the other AFCI and GFCI receptacles as required.

Likewise if the box store sells the exact same model n part number n spec n its cheaper I see no reason why both shouldnt be the same, its just that the electrical shop likely only carries the high end equipment.

Then you get into the realllll l reallyyyyy yyy good equipment like hospital grade wooooo hooooo o I once had occassion to get hold of some of that n darnnnnn n its good stuff lol

Best wishes,

John T

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Davek(IN)

01-01-2008 14:28:37




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Jim is right to some degree, you get what you pay for. The basic jump is from "residential" grade to "specification" grade. You will find these devices marked with "spec" or something similar. There are low end spec grade devices made by most of the major manufacturers that will be more than adequate for residential use. ($2-4 range as opposed to less than a buck). I would suggest you use them for switches that are used a lot and receptacles that have frequent connection and disconnection of loads (like the kitchen or shop or where you plug in the sweeper each week). Outlets that have something plugged in and then sit for 20 years are probably OK with residential grade.

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John T

01-01-2008 14:27:58




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Stan, I used to design n spec fixtures for a living but I been retired from that engineering a long time however, I can still tell ya YES theres a big differece in quality and as figured it, of course, goes up with price. The thing is a cheap fixture can still meet certain "minimum" requirements where the more expensive one can exceed the same PLUS as time goes by where the cheaper unit will start to degrade the better one will continue working. As you would suspect the ones sold in the big box stores meeet the "minimum" requirements while the ones sold for more dollars at the local electrical contractor house are indeed higher quality. Thats NOT to say both couldnt still stock the same unit n the box store sell it cheaper, just that the electrical supply house probably stocks the higher end equipment.

As an example the cheap receptacles loose tension n the plugs almost fall out while the expensive ones retain that tight grip much longer and likewise the cheap switches get loose contacts and can get carbon n resistive much sooner

FINALLY you have to compare apples to apples here remember. Theres an obvious big differnce in a NEMA 5-15 15 amp rated receptacle versus the 5-20 20 amp rated in addition to just the shape prongs it can accept or not. IF I were designing even for a residential application Id use 20 amp rated receptacles instead of 15 plus all the other AFCI and GFCI receptacles as required.

Likewise if the box store sells the exact same model n part number n spec n its cheaper I see no reason why both shouldnt be the same, its just that the electrical shop likely only carries the high end equipment.

Then you get into the realllll l reallyyyyy yyy good equipment like hospital grade wooooo hooooo o I once had occassion to get hold of some of that n darnnnnn n its good stuff lol

Best wishes,

John T

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36 coupe

01-01-2008 14:26:49




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Stan, I have looked inside 15A outlets and they are trash.I use 20A outlets.



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Jim K

01-01-2008 14:15:07




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 Re: Difference in quality of electrical fixtures in reply to Stan in Oly, WA, 01-01-2008 11:41:02  
Look at it the same way you value your property.
If you value your house alot spend alot.
If you value your house a little only spend a little.
You get what you pay for. Consider each outlet, switch and fixture a potential fire starter, the cheap ones are the best for starting fires.
The costlier ones aren't as good at starting fires.
Or you can look at as a crap shoot throw the dice and hope you don't end up with snake eyes.

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steveormary

01-01-2008 19:48:22




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 Re: Difference in quality of electrical fixtures in reply to Jim K, 01-01-2008 14:15:07  
I asked a salesman once what the difference was between the cheap and the good devices. He said,
"hit em with a hammer."

steveormary



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