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'88 Chevy 3500 Air Conditioning

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Glenn FitzGeral

12-27-2007 03:40:43




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I have never worked much with air conditioning on automobiles (or anything for that matter), but it seems as vehicles get to be about ten years old the systems typically begin to leak. I have heard horror stories of people spending big bucks to have leaks fixed (unsuccessfully). I know people who routinely have their system recharged every spring rather than having a slow leak fixed.

My '88 Chevy, which I hope to get working on soon, has been updated to use the modern/legal coolant, but I understand it leaks slowly and the previous owner simply had it recharged once or twice a year.

Is there a simple way of finding/stopping A/C gas leaks? What are the most common areas to form leaks? If it is a matter of o-rings, how many o-rings would my system have, and would it be hard to simply go through and replace all of them?

Thank you, Glenn F.

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dave guest

12-27-2007 20:29:31




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 Re: '88 Chevy 3500 Air Conditioning in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
88 S10 I had got a pin hole in the evaporator core. I know I took it out and soldered it with the stuff you see at state fairs they use to solder aluminum cans. Not too bad a job. Worked OK.



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trucker40

12-27-2007 17:51:26




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 Re: '88 Chevy 3500 Air Conditioning in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
Just look your lines over real good.If its leaking a lot it will have an oily place where its leaking a lot of times.Probly the compressor.Probly need to change rubber lines to barrier ones. Dont know about all that legal stuff somebody was saying.You can buy R134 so you can put it in.If anybody asks,plead ignorance.Im not an AC mechanic,what I know is what I learned working on my own stuff,or paying somebody to fix mine.Seems like if you have the right ends(dont know the difference myself)you can just change the rubber part.I had a Kenworth and of course one of the lines had the wrong ends on it,exploded when the 3 way valve plugged up,and it cost 125.00 just for that line.A couple years later it did it again,all I had to do is get the rubber part replaced and I think it was 40 that time.Something about the old fittings,but I dont have a clue about GM lines.Might be costly. I would see what the lines cost,if its a lot,go to the junkyard and get anything off a pickup that had a rubber line on it for the AC,off a newer truck like about 95 I think,and put it on mine.An 88 is probly new enough that its not a lot different from a 95.You can look at the fittings where you put the R134 in,they are snap couplers like a air line. You have to have those kind,if it came out with them,its probly made for R134,there is supposed to be a sticker or tag that says its R134 on the vehicle. Having said all that,I bought a car one time and the air quit.I went to the auto parts store and they told me how to put R134 in,sold all the stuff to do it with,adapters,can valve,hose,I borrowed some gauges,and a vacuum pump.For some reason it wouldnt work,I was drinking beer,It was hot.I figured I could put R134 in,but couldnt hook up the gauges.I put a can of oil charge R134 in it and it started working,so good it blew the bypass.I dont remember how many cans I put in,but it was only 2 or less.I ended up selling the car about 6 months later(AC still working)After that a while somebody called me and said they were going to buy the car and could I tell them about it.Sure!He bought the car,and said the air worked.He has called me since then,about a year later,motor in the car blew up(I dont know how many miles he put on it)I asked if the AC worked,yes.He put a new motor in it(87 Thunderbird)and still has it.Thats been about 4 years ago. I dont know what the car had in it to start with for sure,but I had to put the snap couplers on it to get the R134 in it.

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jdemaris

12-27-2007 18:17:01




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 Re: '88 Chevy 3500 Air Conditioning in reply to trucker40, 12-27-2007 17:51:26  
You mention "An 88 is probly new enough that its not a lot different from a 95."

I don't recall the changeover year, but they probably are different. 1988 used R12 and had solid-rubber hoses. If the 95 came with the newer 134A, it has the nylon coated barrier-hoses I mentioned. I don't think the old rubber hose is even manufactured anymore, so any new hose that gets made has the barrier hose rated for all the refrigerants. One catch is the inside diamater is a little smaller than the old hole and uses different fittings.

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trucker40

12-29-2007 16:54:13




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 Re: '88 Chevy 3500 Air Conditioning in reply to jdemaris, 12-27-2007 18:17:01  
What I meant was,its probly cheaper to get all the hoses and if they wont bolt to the condensor,and the evaporator get them too,and the fiberglass cover off the newer truck,at a junkyard,off of a truck with R134 hoses and stuff allready on it,than to go to a shop and pay for them to replace the lines.Plus if you use new o-rings and put it back together on the 88 pickup,hook a vacuum pump to it,and charge it yourself,you should have a good R134 system.Dont know about the compressor,probly get that from the junkyard as well. I have a 88 chevy truck myself and was thinking about doing that to mine,only mine didnt come with AC. It might work if you take the whole thing and bolt it in the older truck. If that doesnt work,a company named Vintage Air has a whole system you can buy for I think 700.00.I dont know what that includes or doesnt include.Its made for old Hot Rods that didnt have AC. Thats about all the options I can think of. I dont know,the lines may bolt right on to the older truck,in that case you need to blow the old R-12 oil out of the condenser,evaporater,and you probly need a new filter/dryer for R134,I forgot to mention before but you have to have the oil for R134 in the system,pull it down,add the oil,R134,as normal.If you dont know how to do all that,you can take it to a shop and pay them to do it.

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Bob Huntress

12-27-2007 15:12:04




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 Re: '88 Chevy 3500 Air Conditioning in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
Many times when older R-12 systems are retrofited to R-134, seals, O-rings, and hoses will begin to leak. Sniffers and dyes have some value. Sniffers can narrow your search to a general area, but I use a spray bottle of soapy water sprayed along the suspected area to pin point where the leak is. Remember that unless you have a mobile air conditioning certification, you can not legally open the system to repair it. It's a tree hugger thing. Besides, you would have to reclaim the system first, and the equipment for that isn't cheap. To be honest, the law doesn't even allow one to purchase, even small amounts of R-134, without a license. I know that merchents sell it anyway, though.

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jdemaris

12-27-2007 18:07:48




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 Not legal?? Not true in reply to Bob Huntress, 12-27-2007 15:12:04  
What laws? EPA has not put regulations on buying 134A yet. I can buy it at NAPA, Walmart Kmart, etc. all legally. So can anyone else. There are a few states trying to make their own private bans - all out west as far as I know.

The following comes right from the horse's mouth - i.e. the EPA:

"EPA has finalized a rulemaking that does not include a restriction on the sale of HFC refrigerant R-134a. EPA has limited the sales restriction to refrigerants that contribute to depletion of the stratospheric ozone layer, including HFC blends containing an ozone-depleting substance (e.g., FRIGC FR-12, Free Zone, Hot Shot or R-414B, GHG-X4 or R-414A, Freeze 12). While EPA does not restrict the sale of pure HFC substitutes, it REMAINS ILLEGAL to knowingly vent HFC substitutes during the maintenance, service, repair, or disposal of air-conditioning and refrigeration equipment (i.e., appliances). HFC refrigerant substitutes that do not contain an ozone-depleting substance (such as R-410A or R-134a) are not covered under the refrigerant sales restrictions."

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Bob Huntress

12-27-2007 20:09:16




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 Re: Not legal?? Not true in reply to jdemaris, 12-27-2007 18:07:48  
"Technicians who repair or service HFC-134a MVACs must be trained and certified by an EPA-approved organization. If a technician is already trained and certified to handle CFC-12, he does not need to be re-certified to handle HFC-134a."

When I was studying for my universal cert. at the Coast Guard training center, it was presented in laymen terms as that purchase of HFC's (R-134a) is restricted to licensed technicians, but shops may send runners and clercs to the store to get it. This applies to both 608 and 609(MVAC). When the question appeared on the EPA exam, it asked which date that law became effective. 15 Nov. 1995 was what I put on common area.

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jdemaris

12-28-2007 07:57:10




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 Re: Not legal?? Not true in reply to Bob Huntress, 12-27-2007 20:09:16  
As I said, 134A is legal to buy with no certification. It also appears to be quite legal for a "do it yourselfer" to install, but the recent laws are somewhat ambiguous.

If you were taught otherwise, you were taught wrong. I have the entire history of all the EPA regs here in front of me - direct from the source.

I'm going to post more info at the Tractor Talk forum instead of posting all over the place.

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Bob Huntress

12-28-2007 11:12:46




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 Re: Not legal?? Not true in reply to jdemaris, 12-28-2007 07:57:10  
While I concede that the final approved law allows the purchase of R134, no draft or version allows do it yourselfers to work on the R-134. This is the quote from the EPA site;

"Note, that while certification is required in order to service motor vehicle air-conditioners, certification is not required to purchase R-134a."

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jdemaris

12-28-2007 12:15:21




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 I don't agree with that one either in reply to Bob Huntress, 12-28-2007 11:12:46  
First of all, in most cases laws restrict behavior, they don't allow behavior. Writing laws that allow certain things would be near impossible to enforce - since the implication would be - that anything not allowed - is illegal. That is way too open-ended and vague.

In regard to 134A, there has never been a law to restrict the sale of it. So, it has nothing to do with "new" laws allowing it.

In regard to the who can, who cannot? I didn't make any claims about it either way. However, what you claim in not necessarily the "end of the story" from the EPA.

From what I can tell - the word "technician" does not legally apply to someone servicing an AC system that uses 134A.

Their regs state: Technicians who repair or service CFC-12 and HFC-134a motor vehicle air conditioners must be trained and certified by an EPA approved organization.

Note their use of the word "technician." It says nothing about what exactly IS a technician. If you are a plumber, or an accountant, you are NOT techincally a technician - so can you then legally work on your own AC system?

Answer is - even people at the EPA don't seem to be sure. They have changed the official definition of the word "techinician" at least three times in the refrigerant documents.

EPA wrote: " The March 12, 2004 final rule was not intended to either mandate section 608 technician certification for those maintaining, repairing, or servicing appliances using substitutes that do not
consist of a class I or class II ODS or to restrict the sale of substitutes that do not contribute to the depletion of the stratospheric ozone layer, such as pure HFC and PFC substitutes."

Note that the EPA is still arguing about 134A and is most cases, shows it as NOT a Class I or Class II ODS refrigerant. At to these quotes:

"Standard 700-1993 that do not consist in part or whole of a listed class I or class II ozone-depleting chemicals will not be included in the new appendix, namely R-23; R-32; R-125; R-134a; and R-143a."

Also from the same document it names what is: " . . . an ODS, namely R-11; R-12; R-13; R-22; R-113; R-114; R-123; R-124; R-401A and B; R-402A and B; R-405A; R-406A; R-408A; R-409A; R-411A and B; R-412A; R-500; R-502; R-503; and R-509 "

Now - the EPA does not include 134A as a Class I or Class II ODS refrigerant. And - look at the definition (one of many) for what a technician is:

"Technician means any person who performs maintenance, service, or repair that could be
reasonably expected to release class I or class II refrigerants from appliances, except for
MVACs, into the atmosphere."

So, the upshop appears to be - if you are working on an AC system that uses 134A, your are NOT classified as a technician, and therefore don't need any sort of licensing . . . maybe.

EPA also wrote - in a attempt to clear up some confusion :

"March 12, 2004 final rule stated that the amended definition of technician could be
misinterpreted to mean that technicians servicing and maintaining MVACs must also have
section 608 technician certification. "

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Bob Huntress

12-29-2007 15:14:52




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 Re: I don't agree with that one either in reply to jdemaris, 12-28-2007 12:15:21  
J, I don't agree with the law, either but that doesn't change the law. I agree that simply charging the system, has a low probability of releasing any more than a deminumis amount of R-134.



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jdemaris

12-29-2007 17:29:37




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 Re: I don't agree with that one either in reply to Bob Huntress, 12-29-2007 15:14:52  
I think many laws are rediculous and they are more of a facade than anything else. But that's the not point here.

What exactly is the law? It appears to me, that the way it is written - it is unenforceable. I see nothing in the EPA regs that clearly states it is illegal for a person to work on his/her own AC system with 134A.

If it is indeed against the law to work on your AC system with 134A, yet it IS legal to buy the stuff - that is pretty strange. At the moment, I can't think of anything legally for sale in the U.S. that is prohibited to use by law. Can you?

Cigarettes are about as close as I can think of - but you CAN still smoke them in a few places.

Guns? Generally speaking, if you qualify to buy them, you qualify to shoot them.

Alcohol - if you can buy it, you can drink it (in the right places).

A car or truck? You can buy one without having a driver's license, and you can drive it off road without a license.

From what I've read, many people that work for the EPA aren't sure.

Somebody help me here, because I can't come with anything.

I'd like to see some case law on even one situation, anywhere in the U.S., that someone has been found guilty of it. If I see it, I will at least assume that some judge believes it, and if it happpen more times, it will become case-law.

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Bob Huntress

12-30-2007 10:33:52




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 Re: I don't agree with that one either in reply to jdemaris, 12-29-2007 17:29:37  
I don't agree with the Montreal Protocol in any way shape or form, do not misunderstand me. The law requires that all refrigerant is recovered prior to servicing, yet how many hermetic units come equiped with service port to recover, even today, years after the law was passed? It's like peircing valves are the standard tool to work on any air conditioner or refrigeration unit. If we must reclaim all refrigerants prior to doing work on units, why ban R-22 in the coming years?

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steve from mo - dangit!

12-27-2007 20:32:19




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 Re: Not legal?? Not true in reply to Bob Huntress, 12-27-2007 20:09:16  
Here's the relevant section of your citation: "Note that this regulation does not restrict the sale of HFC-134a or other non-ozone-depleting refrigerants. At this time, anyone may purchase these refrigerants, no matter what size container they come in."



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IH2444

12-27-2007 11:15:13




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 Re: '88 Chevy 3500 Air Conditioning in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
With R134 it is probably lots cheaper to top off a couple times a year than to fix.



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jdemaris

12-27-2007 10:32:31




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 Barrier hoses? in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
Besides all else that's been mentioned already - the older hoses made for R12 Freon systems do not work with the newer 134A.

You say your truck is a 1988. If it still has the original hoses, they will not hold 134A properly and will always slow-leak. The molecular structure of Freon is larger than 134A. Because of all this, just about all AC hose companies changed over to what they call "barrier hose." The newer hose has a hard plastic internal liner to hold in the 134A.

Chronic slow leakers usually need all the rubber hoses updated - with a few odd-ball exceptions.

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glennster

12-27-2007 05:23:49




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 Re: '88 Chevy 3500 Air Conditioning in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
the bestest and easiest way we find leaks here at the shop is with a dye test. we have a sniffer, but it is not always able to locate a very tiny leak. the dye kit can be had a napa for 30-40 dollars. i assume you have already converted to 134??? your freon charge for 134 is 80 percent of the r-12 charge.say you take 2.5 lbs of r12 for your system, 2.5X .8 = 2.0 lbs of 134. you need to add ester oil charge for your system after its been evaced. there is an oil charge with a dye in it. add that. the leak kit has a small black lite and a pair of goofy looking sunglasses. charge system, and use the a/c system for a day or two to get the dye thru the system and to the leak. then you use the black lite with the glasses to look for dye at all the fittings, hoses, compressor ect, go over the whole system. when you see the dye, there are your leaks!!!

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jonjon

12-27-2007 06:45:39




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 Re: '88 Chevy 3500 Air Conditioning in reply to glennster, 12-27-2007 05:23:49  
Make sure the o-rings were changed when it was converted to 134



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Allan In NE

12-27-2007 04:54:16




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 Re: '88 Chevy 3500 Air Conditioning in reply to Glenn FitzGerald, 12-27-2007 03:40:43  
Look for the oil tracking.

GMs usually had a bad habit of seeping out of the compressor shaft seal.

Allan



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guido

12-27-2007 08:18:15




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 Re: '88 Chevy 3500 Air Conditioning in reply to Allan In NE, 12-27-2007 04:54:16  
Hey Allen
You are wright about the old G.M. six cyl. A/C compressor to leak at the front seal.Replacing it, it's better left to the pros. It is an easy job with the proper tools!
Small leaks are not always easy to find, but they do not have to be fixed by law, and the owner can opt. to have the system topped off.
Guido.



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