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Mark Kw here (don't like this forum of not being able to change the title of the post, other than that, it's great). As for air pressure, this is something I beg to differ with a lot of people on. Some will agrue that volume of delivery is all that matter and some say that running pressure over 100 is wasted air. The smallest hose I use for tools up to 1/2" drive is 3/8" with high flow 1/4" npt couplings. Each coupling / fitting and so forth causes friction losses in the air pressure and volume. For that reason alone, running pressure of 120 psi on a system, I'll bet that you are barely getting 90 psi, if that, that actually gets used to run the tool. I've been running all my air tools with system pressure that varies with the compressor cycles from 150 to as high as 190 (cut out point of the engine drive on my service truck). I have yet to have one single tool in all this time fail from running higher pressure than is listed for the tools. I can tell you for fact that when I take my same air guns into a mfg or coal plant that runs lesser system pressures that you definitely notice the loss of power and speed in the tools. I tend to take care of my air tools more so because moisture is common running off the engine drive unit. I use my own blend of air tool oil that has friction modifiers and water displacement additives in it. I run in-line filter / oilers and allow about 4 times the amount of oil into the lines as is normally used in a dry air system. I have yet to have a tool fail from water problems either. Every one of my tool failures has been accounted for in one of three ways (in order of rank) 1- accidental drops. 2- abuse, doing more with the tool than it should have been expected to do. 3- normal wear from heavy use. The most common maintenance is to the triggers. The o-ring will only take so much and they give out, common and expected with any brand or tool type. I've taken air motors apart that I have run for years on my high pressure systems and there no more wear on the motor parts than those I have taken apart run on normal pressure systems. So, as far as I'm concerned, there is no real problem of running higher pressures on tools as long as the tool itself is not so crappy that it can't take the beating. I won't suggest you do this but I will say it works quite well for me.
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