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Tool Talk Discussion Forum

Hole Saws

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Fawteen

11-13-2007 04:41:42




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I need a GOOD set of hole saws. I'll need to be able to cut mild steel and aluminum at a minimum, being able to cut stainless would be a big plus.

I need a set that DOES NOT drive the saw off the center drill, but off the arbor.

I would MUCH PREFER a set where the )#(W$Q* center drill doesn't come adrift at the least provocation.

(Can you tell I've had my fill of cheap hole saw kits?)

I'm willing to pay for what I get, but I ain't exactly possessed of unlimited funds either.

3/4 to 3" or 4" would cover it.

Suggestions?

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NE IA

11-13-2007 20:16:43




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
I have several sets of Millwaulkees, and pretty satisfied, other than knowing they farm out a very large percentage of their manufacturing to other companies, and double the price almost to the actual cent.

I would like to point out that you do not need to buy their expensive piolt bits. Just drill a 1/4 inch hole with any drill bit. Then you use a chunk of 1/4" rod inside your hole saw. This is pretty important when using the bigger hole saws in a portable hand held unit. NE IA Dave

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T_Bone

11-13-2007 19:52:39




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
Hi 14,

The shorest thread I've ever posted....LOL

Lenox... McMaster Carr

Best bang for the buck!

Now you did it... you made me think for a minute.

Get a cheap dial indicator with mag base and true up your quill on the drill press. I did mine last year for a .002 runout and it's still hanging in there. I was impressed for such a cheap press. Makes the holes more round and cuts faster.

If you don't want to use a center bore guide, then consider using a 3 position outside shoe type on the holesaw for keeping the bore running true. Would be the same as a lathe steady rest set up ?

T_Bone

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PJH

11-13-2007 08:13:57




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
We used Milwaukee hole saws to cut holes in rectangular tube bridge railing. I couldn't believe how well they would cut and how long they would last. They were chucked in a high dollar magnetic drill. Don't think you could hold a hand drill solid enough to do the job. At least it would take a stronger man than me. . .



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soundguy

11-13-2007 08:06:51




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
I've got a set of dewalts.. the saw is mounted to a fixed arbor, and the center drill bit is replaceable.

I've drilled thin stainless with it, as well as cast iron, aluminum .. oh.. and wood too!

Just intermittant use though.. not production work.. not sure how they would hold up if used alot.. etc.

Soundguy



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jhill52

11-13-2007 06:19:15




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
Starrett makes some really good ones also. Industrial grade. They are readily available on Ebay for reasonable prices.



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Arkandan

11-13-2007 05:28:43




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
I've got nearly a full set of "The Real McCoys by M.K. Morse and a small set of Blu-Mols. I've cut through �" steel plate with the Real McCoys without any change in the cutting performance afterwards. Got the Real McCoys at the Fleet Farm stores in Wisconsin and the Blu-Mols (small set) at HD or Lowes, can't remember which. Would recommend either of them.



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JoE Evans

11-13-2007 05:25:57




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
Milwaukee and Lenox are very good provided you get the bi-metal configurations where the harder, tougher alloy of the teeth are joined or welded to the body of the hole saw.

Personally, I would buy a single hole saw for size you need to use right now and not go with a set. But that's me, go with what you want to do.

Arbors or mandrels that have "spanner nibs" are the best. This translates torque out farther onto the saw body not relying on the center male thread of some other arbor configurations.

Most hole saws of the bi-metal type will do well in aluminum and mild steel. All the SS stuff I've tried to do has been problematic. The trouble with hole-sawing or "trepanning" is that it's tough to find a drill press or motor that turns slow enough. This is especially critical when doing stainless. I've been told that a 3" hole saw should be run at 110 RPM. Kind of hard to find something that will turn a saw that slow.

I can tell you that I cut 10 1-1/2" holes in 1/2" thick angle with ONE hole saw. I was able to get the press down to 240 RPM I think, and the work was chucked-up very solidly eliminating work-piece chatter. THAT is critical but not always possible of course. Lots of cutting fluid to keep things cool, too.

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NTW ROSEBUD

11-13-2007 05:20:26




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 Re: Hole Saws in reply to Fawteen, 11-13-2007 04:41:42  
I AM IN THE ELECT. BUSINESS, GET YOU A SET OF MILWALKEE SAWS ANE BE PREPARED TO PAY BIG MONEY.SAWS THAT CUT WOOD AND SAWA THAT CUT METAL ARE DIFF. METAL HAS SMALLER TEETH AND IS MADE FROM BETTER STUFF.



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