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Tool Talk Discussion Forum

Cutting Torch (Rosebud) Help Needed

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MCL

11-08-2007 12:23:44




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I thought I knew how to use a torch. I was trying to heat something with a rosebud tip. About the time the metal started getting a little red it would start popping. It would get more rapid and sound like a machine gun. I tried different pressures, more gas, less gas, more oxygen, less oxygen, etc. It thought maybe I was too close or touching the surface. I made sure that wasn't the case. I know some of you folks out there are handy with this stuff. I thought I was. What can I try?

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TomTex

11-09-2007 05:36:46




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 Re: Cutting Torch (Rosebud) Help Needed in reply to MCL, 11-08-2007 12:23:44  
135fan is correct. It is a backfire, not flashback. My rosebud did the same thing a few years ago, and I finally took it in to my local welding supply shop. Engineer there just grinned and said not enough acet. Sure enough it worked just fine for him. Came home turned up to 11 lbs. When lighting the gas only flame, turn it up until the flame separates from the tip about 4 inches, then slowly increase oxy just short of neutral flame. I never had another backfire. Tom

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T_Bone

11-11-2007 13:15:09




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 Re: Cutting Torch (Rosebud) Help Needed in reply to TomTex, 11-09-2007 05:36:46  
Hi TomTex,

I disagree with your engineers accessment of the problem. Why?

Backfire is 99% caused by to much fuel being supplied for a too small of a orifice size, ie; using the wrong sized rosebud or cutting tip for the amount of output heat required. This is the first indication that the mixing chamber pressures are NOT set correct and the pressures are set too high for the given orifice size.

All cutting/heating orifices have a designed pressure rating that's stated from the mfg as the orifice tip body is cooled by the gases flowing from the orifice while in use.

Exceeding the designed orifice pressure rating will cause the ignited acetylene gas to leave the face of the tip body, thus at the same time the flame will add excessive oxygen (oxygen that is obtained from the surrounding air) to the actylene gas that will cause the flame to momentary extinguish, then as the mixed gas cools it reigintes and causes a small explosion as it reignites thus you here the "bang" or poping noise and this condition is called backfire and can be very dangerous.

When the backfire is not corrected by lowering the fuels pressure or volume, acetylene being the fuel in this case, then another EXTREAMLY DANGEROUS condtion will occur called flashback.

Flashback is where the flame that contains oxygen and fuel, is sucked back inside the mixing chamber and will cause a EXPLOSION if not quickly corrected by shutting off the source of oxygen and then shutting of the fuel. Turn off the cylinders in that order as three conditons are generaly considered to cause a explosion, that being oxygen, fuel and a source of ignition.

I strongly urge you too research more information for your safety.

I added volume to my descriptions as well as pressure because there are some fuels that can explode under the same contions without any warnings as I described above.

Please read several of my posts on how to correctly clean and set pressures on cutting and brazing tips.

T_Bone

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135 Fan

11-09-2007 11:56:30




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 Re: Cutting Torch (Rosebud) Help Needed in reply to TomTex, 11-09-2007 05:36:46  
You don't need the flame jumping from the tip. You can turn it up that high but it is very hard to add oxygen with the flame away from the tip. It usually blows the flame out. Dave



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135 Fan

11-08-2007 23:45:12




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 Re: Cutting Torch (Rosebud) Help Needed in reply to MCL, 11-08-2007 12:23:44  
The popping is a backfire not a flashback. A flashback goes back threw the hoses and is the best reason to install flashback arrestors. How big of rosebud and acetylene cylinder were you using? I'm assuming acetylene. When using a rosebud you have to turn up your gas pressure near the maximum 15 psi for acetylene. 13 would be good. You also need to open the torch valve more. When burning just acet. open the valve at least until the black smoke (carbon) disappears. Not having the acetylene open enough is probably the main cause of backfiring. The flame doesn't need to be jumping from the end of the tip but just before. When the flame is jumping from the tip is the maximum heat the tip will put out. It's same with a single flame welding tip. Adjust the oxygen for a neutral flame. I.E., turn the oxygen on just till the inner blue flame no longer has a feather and the blue flames are kind of rounded. Too much oxygen will have more pointed flames and isn't good for the metal you're heating. Don't hold the rosebud too close as it will get too hot and can cause backfiring. Oxygen pressure isn't as critical as if you were melting the steel for welding. It is very important to have a large enough and full enough acetylene cylinder. Really big rosebuds sometimes need more than one cylinder hooked together so you don't draw acetone out of the cylinder. It can explode. Cleaning the tip with the proper size tip cleaner is always a good idea. Normally you should only have to slide the tip cleaner in once. Over cleaning can cause the holes to get oval. If everything I've said doesn't correct the problem you should get your torch set checked out at a reputable service center. I've seen some tips that needed the seats repaired or just a new o-ring and other simple problems. Hope this helps. Dave

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MarkB_MI

11-09-2007 03:49:00




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 Re: Cutting Torch (Rosebud) Help Needed in reply to 135 Fan, 11-08-2007 23:45:12  
135 Fan,

How do you know if you are drawing acetone out of the acetylene tank? This is something I always worry about, because my rosebud is right on the edge of being safe to use with my tank.



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135 Fan

11-09-2007 11:54:02




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 Re: Cutting Torch (Rosebud) Help Needed in reply to MarkB_MI, 11-09-2007 03:49:00  
I think it might drip out. I've seen black gooey stuff on torches that I think was acetone coming out. If you don't have a real big rosebud and are using a medium sized cylinder, you should be OK as long as the cylinder isn't close to being empty. Most heating jobs aren't for very long. If you've got a big heating job, the welding supply might let you rent a larger cylinder for your job. Usually if you lease cylinders, you can get what ever size you want. Dave

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T_Bone

11-11-2007 13:18:28




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 Re: Cutting Torch (Rosebud) Help Needed in reply to 135 Fan, 11-09-2007 11:54:02  
Hi Dave,

For the other users, please do not respond to Dave or my coments to each other as this concern is between us.

I disagree with your diagnose and cure of the problem for several reasons as stated in my reply to Tom's engineers info and Please read my thread titled "Cutting, Brazing and Rosebud Torch Misconceptions"

As you stated in past threads that you harbor bad feeling toward me. I personaly do NOT have any bad feelings toward you.

When I see what I think is a mistake, I will make a comment with the reason of why I made the disagreeing comment. I would hope you would do the same with me or others as to me that is having a conversastion, not criticism.

The reason I did not respond to you in the other forum, is that you stated #1 and I replied to #1 with my comments. You then replied to my comment that stated your same thoughts in #1. Rather than sound like a argument, I choose not to recomment as we both were not going to change our thoughts on the subject.

I've enjoyed your posts on this forum as well as other forums and hope this settles any ill feelings you have towards me.

T_Bone

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135 Fan

11-12-2007 02:42:27




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 Re: Cutting Torch (Rosebud) Help Needed in reply to T_Bone, 11-11-2007 13:18:28  
I don't have any ill feelings towards you. About a year ago you posted a rather harsh criticism about my agreeing with someone who was cheated when buying parts. You have also in the past seemed to indicate that because I haven't been on the forum as long, I shouldn't give out as much advice. There aren't a lot of things I'd consider myself to be really proficient at. I may not be the best welder on all jobs but as far as the theory goes I learned from some of the best in the business. In fact where I took my apprenticeship training (NAIT) is the only welding school in the world to be insured with Lloyds of London. They have set up welding schools and courses in South America and other parts of the world, so I think it is safe to say they know what they're talking about. Right now they are at 240% capacity and they just moved into a multi-million dollar new facilty. Wayward Steel alone donated $1,000,000 to the new facilty and it is named after them. Wayward set a record a little while ago for sending over $20,000,00 worth of work out the door...in a month! I know this because the inspector that does all their mag particle testing also did inspections where I worked. We have a lot of huge shops up are and Alberta is recognized as a world leader in welding and fabrication and also enjoys a reputation of having the best pipe welders in the world. I was never trying to compete with you, but giving advice and info based on my training and experience. You don't see me giving much advice on TIG welding because I've only done it occasionally. Welding and cutting can be very dangerous, so the last thing I want to do is tell someone bad information. I always try to explain my reasons and advice in the most easy to understand way I can. Last week I got heck from some guy because he cuts up oil tanks and propane tanks and thinks it's a waste of time to at least steam them out. I think you'ld agree with me that he might be an accident waiting to happen. I hope we can clear things up. I think the other people on here appreciate advice from anyone with practicle experience. Dave

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T_Bone

11-12-2007 20:31:42




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 Re: Cutting Torch (Rosebud) Help Needed in reply to 135 Fan, 11-12-2007 02:42:27  
Hi Dave,

I'll comment on your above post just as soon as I can search the archive to remember exactly what was said.

I don't remember that I ment that, intent when replying too you. I could have typed something that could have been taken wrong and why I want to reread it.

The ytmag website is only working part of the time for me, so it may be a day or two.

I did include my e-mail if you would like to respond.

T_Bone

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T_Bone

11-13-2007 00:42:56




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 Re: Cutting Torch (Rosebud) Help Needed in reply to T_Bone, 11-12-2007 20:31:42  
Hi Dave,

I just heard back from the ytmag admin and due to some unforseen server problems that effected the archives, I will not be able to research the thread(s) in question.

I do not ever remember saying anything to you about any welding related question, in fact I believe this is the first post of yours, that I've ever replied too. ???

What I remember about the feedback comment, was you had posted something that could be considered againist the ytmag forum rules. Since you were fairly new to the fourms at that time, I did not want you to loose your posting privillages, of which I have nothing to do with as some people suspect. I'm a ytmag user just like anyone else.

I believe there are two ytmag website Admin's, Chris or Kim.

Kim, the website owner, had explained in a few pages back on the feedback forum, as that forum had just came on-line, the guide lines for the use of that feedback forum and the way that I had taken your post, "IMO" was very close to what Kim had said would not be tolerated thus I didn't want you to get into trouble. Maybe I miss-read your post intent. But my intent was to help you, not harm you, by refferring you to Kim's thread for you too read.

I will say that I have never posted any thread in 10yrs on ytmag that I intentionally bad mouth or called a user down as this is againist my teaching beliefs as well is againist the ytmag user forums rules.

If you ever have a thread that someone belittled you or out right called you down or you felt that way, then you can: as you open the post to read, on the left side column, click on "report post to moderator", and that will open your e-mail with a refference to that post that you can send to ytmag admin for removal if admin agrees. All users can do that.

As I have stated, I will enter into a dicussion when I see a post that is contrary to what I have been taught or had a personal experience in. I can prove everything I say when it comes to certified welding, AWS codes, refrigeration or HVAC, unless I had a brain$art :), as I'm very experienced in the fields I listed and I have extensive accredited refference texts available to me for research.

Yes I do make mistakes, some I catch, some I don't, and I'm not perfect. I surely hope I don't leave anyone with the feeling that I'm perfect when I post information as that's every teacher's nightmare, ie; when you loose the students attention for whatever reason.

In the future, if you ever feel that I made a post that could be taken derogatory too anyone, please bring it to my attention so I can rexplain myself or make corrections.

Reguards,

T_Bone

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Doug N

11-08-2007 14:21:05




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 Re: Cutting Torch (Rosebud) Help Needed in reply to MCL, 11-08-2007 12:23:44  
What you were experiencing was flashback. What happens is the tip get so hot that the gas mixture explodes before it gets completely out of the tip. One way to fix it is don't hold the rosebud 90 degrees to the work. Hold it at an angle. When you hold it 90 degrees to the work the flame bounces back and heats the tip.

Or what I've done(if you can't hold it at an angle) is keep a bucket of water and dip the tip when it happens, then light back up and keep heating.

Your mixture was right or it would've done it right from the start. Just a hot tip is all.

Doug N

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glennster

11-08-2007 13:36:59




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 Re: Cutting Torch (Rosebud) Help Needed in reply to MCL, 11-08-2007 12:23:44  
it could be the seat is worn where the rosebud tip goes in to the torch body. if it leaks in the body it will cause backfiring in the torch. other thing to check is you gas pressures. i start with acetylene at about 7-9 lbs, set your 02 somewhere around 10-15 psi. if you 02 is set high like for the cutting tip, ie 25-40psi, it will also pop, bang , spit and make all kinds of ruckus.



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rustyj

11-08-2007 12:51:33




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 Re: Cutting Torch (Rosebud) Help Needed in reply to MCL, 11-08-2007 12:23:44  
Use your tip cleaners! A dirty tip will cause the problem! And, clean the inner tip too. A worn tip will do that too. and poorly adjusted flame controls. Invest in a set of tip cleaners--ain't expensive! Rusty



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