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Tool Talk Discussion Forum

Fun with trailer lights

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Don-Wi

06-30-2007 00:47:54




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I got to have some real fun today- re wireing my trailer. It wasn't a badjob, but the old wireing sure was! It was spliced here, spliced there, and to top it all off it was about 5' too long so the guy just criss-crossed the wires under the trailer to take up the extra, instead of cutting it to length!!

I got a new harness from TSC and put it on it's side to work on it. I had to reweld the back upright on that the light was mounted to- just the wood was holding it on so that side didn't work. After running all the new wires and hooking it up, everything worked except the running lights- Turns out that was the end on my truck, that terminal was full fo corrosion but I had a new lead so I put that on. Now one side had the running light but not the side I welded on. Had a bad connection in there as well I guess, so I ended up buying a new light for that side and now the lights are better than ever.

Heck, even my magnetic trailer lights work better now with the new lead on my truck...

I coated all the connnections with some dielectric grease to keep the corrosion down some, still gotta tape up the splices by the lights.

Some time I want to put a set of lights onto one of our hay wagons that we use on a regular basis for hauling other stuff. The running gear is 40-50+ years old but still goes down the highway 65MPH straight as ever, loaded or empty. Has nice heavy 16" truck tires on it too, so it's a good road worthy wagon... just needs some more permanent lights...

Donovan from Wisconsin

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greenbanman in Kansas

07-01-2007 06:49:59




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
For trailers that are subjected to lots of vibration, etc. try using the epoxied LED lights. They will last in extreme conditions while also using less amperage.



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RickL

07-01-2007 05:01:03




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
forget the lights on the wagon from what I have learned. anything that does not have springs or torsion axles under it will just shake the lights apartor you will always be fighting them. I use the magnetic unit and just put it on whatevere hay trailer needs to go distance works whole lot better and simpler,yes you have to string them but thats minor,and this way you only have to maintain one set of lights.I use it on 28ft donahue trailers (9) a stackmover trailer I have redesigned to unload small squares at the customers place without handling,really works slick either on pallets or not.

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Don-Wi

07-01-2007 21:00:12




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 Re: Fun with trailer lights in reply to RickL, 07-01-2007 05:01:03  
The one preblem we've had with the magnetic lights, is that unless you've got a horizontal place to stick them they'll fall off if it's not loaded and you're going normal road speeds. I lost my 1st set of lights that way, one fell off and got smashed.

I may look into some LED lights for it like someone else suggested. Don't know if I'll ever actually get around to it or not. As long as the wagons are loaded they don't bounce hard enough to shake the lights off.

Donovan from Wisconsin

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RickL

07-02-2007 04:51:44




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 Re: Fun with trailer lights in reply to Don-Wi, 07-01-2007 21:00:12  
yes magnetic lights due vary alot some are a joke. The set I have thou they stick vertical or horizontal. You have to actually slide them off the metal to get them off. They stick and have had them over 7 years now,so far so good has 40ft cord on them



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Don-Wi

07-02-2007 05:05:35




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 Re: Fun with trailer lights in reply to RickL, 07-02-2007 04:51:44  
Sounds like you've got a good pair then. Mine only has a 16' cord on them, but I made up 2 different extensions depending on what I've gotta haul. I rigged up a cord on one of our tractors, and i've got enough to go from the tractor, the baler, plus 2 hay wagons in tandem if I want to. I'd rather just pull it with my truck though, then I've got turn signals too.

Funny part about puling with my truck- we're buying hay from a guy 20 miles away and there's no good country roads out there so we have to go through town. He's got probably 20+ kicker wagons and some trail good, some bad. That's just the way they go.

His kid (14-15 or so) thinks my old 1/2 ton ford can't pull a really heavy load, like say 5 ton or so and ya gotta have a nice 3/4 or 1 ton to pull it. We may be trading him some cover hay we've had in the barn for the last 2-3 years to clear it out and he's running low. Gonna stack it on our best wagon and tow it out there with my old POS as he puts it(ok so I call it that too sometimes)

I'll have to weigh that load too, I'm guessing it'll be about 4 1/2-5 tons gross, with those bales weighing in at somewhere around 45#sx180+ on the wagon. His bales only weigh 35, but they seem lighter than that. Ours seem to stay right around 40 or so, and they're packed plenty tight.


Donovan from Wisconsin

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CRUSADER

06-30-2007 14:42:44




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
Sounds like you got your trailer hooked up and your vehicle too. I rigged the car up a while back to tow a small trailer from time to time if/when needed. Instead of just twisting and splicing in the connector, I hardwired and soldered the connector harness into the harness of the car...thought that would be the best way to do it at the time. LOL, sure hope it doesn't develop any problems like what you were describing because it will probably short out the wiring for the tailights/etc. on the car.

Jim

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Don-Wi

07-01-2007 20:55:36




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 Re: Fun with trailer lights in reply to CRUSADER, 06-30-2007 14:42:44  
My truck has a plug in harness that you pull the wires apart and put that in between. You could plug the trailer right into that but it"s up under the bumper so it basically has a 24" extension that you plug inot it and bring it wherever you need. That lead it"self isn"t bad to replace, hardest part is to back out the ground screw to get that wire free.

Donovan from Wisconsin



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Ludwig

06-30-2007 06:32:56




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
I went through that with a snowmobile trailer last fall. When a blinker was on the reverse lights blinked on the truck!
All the wires on the trailer had been just twisted together and taped. I soldered all the connections, coated with liquid electrical tape (nasty stuff but very useful) and bought all new lights.
Buttoned it all up and SAME PROBLEM.
I found the ground at the truck had gotten loose!
Oh well, I had the trailer 5 years before the twisted connections went bad, it'll probably be 15 before I need to touch any of the new ones...

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Stumpalump

06-30-2007 05:44:27




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
I went thru the boating phase. Like a 25 year phase but anyway I once saw a guy on the boat dock and he had a tee shirt that said " boat trailer lights arn't suposed to work". So true.



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Big Hunter

06-30-2007 01:26:53




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
I use liquid electrical tape



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Big Hunter

06-30-2007 01:26:50




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 Re: Fun with trailer lights in reply to Don-Wi, 06-30-2007 00:47:54  
I use liquid electrical tape



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