Welcome! Please use the navigational links to explore our website.
PartsASAP LogoCompany Logo (800) 853-2651

Shop Now

   Allis Chalmers Case Farmall IH Ford 8N,9N,2N Ford
   Ferguson John Deere Massey Ferguson Minn. Moline Oliver

Attention Forum Users: On the 28th of December 2023 at 9:00am Central Time, we will be taking the forums down for maintenance while we prepare the new forums for your use. Please click here for more information.

Tool Talk Discussion Forum

Why are Big Bore Engines Bad??

Welcome Guest, Log in or Register
Author 
Dan 2980

05-08-2007 12:27:54




Report to Moderator

Just been reading an article on the aero engines for the Spruce Goose. It states "that for various reasons it is not a good idea to have a cylinder bore of over 6 inches", so Pratt & Witney used 28 cylinders in four rows of seven instead, why is this? the magazine avoids giving an explanation. I always thought that there was no replacement for displacement.

Spruce Goose engines- 8x radial, P&W R4360 @ 3000hp
Thanks,
Dan H

[Log in to Reply]   [No Email]
buickanddeere

05-11-2007 19:10:31




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Because it's not nice.The big guys make the little guys feel inferior.



[Log in to Reply]  [No Email]
XRogerX

05-09-2007 21:10:58




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
third party image

Probably hard to get the whole charge to fire in a reasonable time frame before the pressure and heat of the moving flame front causes the mixture to spontaneously ignite (detonation).

Oversquare bores are quite common in high performance motorcycle engines because the shorter stroke ( for the same displacement) allows for much higher revs and higher output. One fo the most extreme examples of this is the Yamaha R6, which will rev up to 16,000 rpm. Engineers can take this too far, however, as they did with the 1988 Suzuki GSXR 750, which had such radically oversquare dimensions that it left a lot of riders, and racers, complaining about the complete lack of torque at lower rpms, a complaint also leveled at the current R6.

Perhaps the epitome of the oversquare design was the Honda NR500, which siamesed two round pistons into one oval piston, to create a 4 cylinder motor with the valve area of a V-8 ( 4 cylinder limit on bikes racing GP's). This engine turned 22,000 rpm in race trim, but had a very narrow powerband from just under 20,000 rpm to redline. It was Hondas attempt to make a four stroke engine competitive with the contemporary two strokes which ruled the roost performance-wise. It was not a successful design, but displayed Honda's amazing engineering abilites and willingness to take the hard path and innovate.

Honda had test engines turning over 30,000 rpm back in the late 1960's to find the limits of combustion speeds in a cylinder.

[Log in to Reply]  [No Email]
mwkellner

05-09-2007 10:01:30




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
All this great information is the reason I love reading this site, and wish I knew a fraction of what y'all know. thanks!



[Log in to Reply]  [No Email]
Ludwig

05-09-2007 09:16:24




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
I've read about this as a problem on the big engine Harleys too. As they push above stock sizes (into 1600-1800cc range) they have trouble keeping the heads together. Need to use fancier metals in the head and just plain larger pieces of metal which adds weight. If you're not awful careful the added weight can waste the power gained.



[Log in to Reply]  [No Email]
dhermesc

05-09-2007 06:13:23




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Several good replies below, many way more complicated then I understand.

I would think that the alloys available at the time (60+ years ago) would have been part of the size limiting. By the time you build all the engine parts beefy enough to take the stress of a 6" bore you've made it heavier then if you split the displacement between 2 cylinders. Todays higher strength alloys probably make the 6" rule of thumb absolete.

Got to remember at the time this engine was designed the Ford flathead was considered the cutting edge of technology and they were still trying to figure out how to build a jet engine that wouldn't melt.

[Log in to Reply]  [No Email]
Jerrycpp(WA)

05-08-2007 20:35:03




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Just read an article in GA News about the "next generation" radial, developed to follow the R-4360. It was dubbed the XR-7755. Yes, seven thousand, seven hundred and fifty five cubic inches! Four rows of nine cylinders each, each cylinder 6 3/8 bore and 6 3/4 inch stroke. Rated at 5,000 horsepower at 2600 RPM. Weighed in at 6,050 pounds dry, 10 feet long, 5 feet in diameter. It was intended to go on the B-36, which ended up with 6 - R-4360's and 4 - J-47 jet engines. Get this: fuel flow (per engine) at 2600 RPM was 580 Gallons per hour. Three of these were made and tested; one survives at the Smithsonian near Dulles International Airport. Had it not been for the development of jet engines, this one was slated to be upgraded to put out 7,000 HP. It was liquid cooled, as the takeoff BTUs came in at 95,000 - far more than mere air could get rid of.

[Log in to Reply]  [No Email]
sd pete

05-09-2007 08:03:28




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Jerrycpp(WA), 05-08-2007 20:35:03  
In my younger days in the Navy I did some wrenching on R 3350's on ec 121's. Those old things would snap your head back on the take off roll. And they sound nice



[Log in to Reply]  [No Email]
j105

05-10-2007 15:09:32




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to sd pete, 05-09-2007 08:03:28  
thanks gerald. i would like to see a cut away view of one sometime.



[Log in to Reply]  [No Email]
j105

05-09-2007 11:26:08




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to sd pete, 05-09-2007 08:03:28  
was always curious. what was the crankshaft arrangement on radial engines? and also how were they lubricated? no actual crankcase pan (i guess). sounds like you might know



[Log in to Reply]  [No Email]
cadet trooper

05-09-2007 18:15:36




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to j105, 05-09-2007 11:26:08  
Hey j105 that was a good question, I've always considered myself somewhat mechanical not great but mediocre and I've always wondered how they could fly upside down for long periods of time and not self destruct, good question. CT



[Log in to Reply]  [No Email]
Gerald J.

05-09-2007 17:34:09




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to j105, 05-09-2007 11:26:08  
A single radial engine, 3, 5, 7, or 9 cylinders has one crank throw. On piston rides on a master rod that has bushings around the bottom end where the rods for the other cylinders connect.

A double, triple (were there any made) and quad engine has four crank throws, I don't remember how they are arranged. There are several sectioned late model radial engines in the SAC Museum in Nebraska.

Often the cylinders are not directly in a row but twisted so the rear cylinders get some fresher cooling air. Cooling these huge yet compact engines can be a pain in an aircraft and had to be even harder in the back of a tank.

Lubrication is by pressure with a dry sump, though when parked the lower cyinders can accumulate oil. That's why radials are always turned over a turn or two of the crankshaft (and multi bank engines were always geared to run the prop slower) before turning on fuel and ignition. Hydraulicing an engine from excess lubrication oil ruins the mission really fast, before it starts, practically.

Gerald J.

[Log in to Reply]  [No Email]
Bob

05-08-2007 20:59:02




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Jerrycpp(WA), 05-08-2007 20:35:03  
Jerry...

A couple of "zeros" must have wandered off from that 95,000 BTU figure!



[Log in to Reply]  [No Email]
Jerrycpp(WA)

05-08-2007 21:11:11




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Bob, 05-08-2007 20:59:02  
95,000 BTU is what the article says - what that means in plain English, I don't know. I do remember something about raising a certain amount of water a certain number of degrees equals one BTU, or one Calorie - I never was a science whiz. You say some zeros wandered off - do you mean it should be more or less BTU's? The article says "At takeoff power the XR-7755 had to dissapte more than 95,000 BTUs, enough to heat an average home. To keep the engine within its temperature range limits, it was necessary to circulate water or other liquid coolant at the rate of 750 gallons per minute." That much water I DO understand! Lots of heat, lots of water.

[Log in to Reply]  [No Email]
L.C Gray

05-09-2007 18:09:30




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Jerrycpp(WA), 05-08-2007 21:11:11  
It takes one BTU to raise or lower one pound of water one degree F. That holds true til you get to the freeze or boil point. To make a change of state it requires "latent heat". A pound of 32 degree water has to lose 144 BTUs to become one pound of 32 degree ice, them its back to one BTU/degree again. To flash to steam, one pound of 212 degree water must gain 970 BTUs to become 212 degree steam, then its back to one BTU/degree again. Changing states back requires the same amount of latent heat, but in the reverse direction. See y'all thought all this time ice melts at 33 when its really 32. Different substances have different Latent Heat Factors.

As far as the 750 Gallons per minute across (assumed) 4 engines with enough volume to create a cooling cycle is a lot of agua on board. At 8.34 lbs/gal thats a lot of weight to be taking aloft. Aircraft are typically air cooled for the main reason of weight savings.

[Log in to Reply]  [No Email]
Jerrycpp(WA)

05-09-2007 20:46:42




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to L.C Gray, 05-09-2007 18:09:30  
Thanks for the information. Now my head is spinning just like it was in 7th grade the first time this was presented to me. Note I did not say the first time I learned it! Yes, much water. From what I understand from the article in General Aviation News, the engine(s) never made it past the ground test, and were never actually mounted on an airplane. When test run, these monsters would shake the shelves of grocery stores half a mile away. For a kid who grew up ripping the mufflers off every machine on the farm, just the thought of one of those things firing off gives me goose bumps. Thanks for the reply. The depth of knowledge on these forums is incredible.

[Log in to Reply]  [No Email]
Bob

05-08-2007 22:55:41




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Jerrycpp(WA), 05-08-2007 21:11:11  
I'm NOT an engineer, so correct me if I'm wrong, but I think close to 70% of the heat produced by the 580 GPH of gasoline would be "shed" as heat through the exhaust and cooling systems.

580 GPH X .70 = 406 GPH X 114,000 BTU per gallon = 46,284,000 BTU's to be "shed" through the exhaust and cooling systems, what ever the "split" would be!


Here's a photo of the engine:

Third Party Image

[Log in to Reply]  [No Email]
Jerrycpp(WA)

05-09-2007 08:29:44




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Bob, 05-08-2007 22:55:41  
Thank you! Someday I hope to get to the new museum near Dulles and see it in person. What a chunk of engineering!



[Log in to Reply]  [No Email]
MarkB_MI

05-08-2007 19:37:16




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Aircraft engines are all about compromises. I'm sure that one reason to limit the bore was to get better combustion, but another factor is the physical dimensions the engine must fit into. Remember, this is a radial engine so you can't just arbitrarily space the cylinders however far apart you would like. The cylinder heads must fit within a certain diameter, and once you decide on a stroke you're pretty much stuck with a maximum bore diameter because the bottoms of the cylinders will start running into each other. Plus, you have to have room for the cooling fins. The only way to get around this limitation is to reduce the number of cylinders, which is effectively what Pratt & Whitney did by putting the cylinders in multiple rows.

Wikipedia has a article on the R-4360 "corncob" radial.

[Log in to Reply]  [No Email]
L.C Gray

05-08-2007 17:03:03




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Engine bore and stroke configurations are selected to keep the mean piston speed at an optimum at the rpms the engine will be used and generate peak torque at the range that you have the most efficient combustion.

For the an equal displacement engine, one with a smaller bore/longer stroke will generate more torque at a lower rpm than one with a bigger bore/shorter stroke.

Engines can be undersquare, B < S, Square B = S or Oversquare B > S to make the power where needed.

In the case of the aforementioned aircraft engine, Props turn at relatively lower speeds than you'd first think. Wood props often can't survive 2500 rpm. Many planes had gear reduction boxes to slow the prop down but keep the engine at a higher level of torque.

The longer props on say a big bomber the rpm would have to be kept well below a point which would be approaching supersonic speeds at the far tips. Since the props were running lower speeds smaller bores and long strokes along with the many more power pulses of 28 cylinders made monstous torque at those lower revs and could turn those variable pitch props at high angles of attack for greater cruising speed and efficiency.

The radial designs were more about compactness and aerodynamics than anything else, Lord knows it made them ultra complcated to build and work on.

As for a substitute for displacement..... All my racing buddies have assured me for years that cubic inches will never outrun CUBIC DOLLARS.

[Log in to Reply]  [No Email]
e

05-08-2007 16:32:50




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Big bores = big pistons = big reciprocating mass = low RPMs & engine acceleration that is more sluggish



[Log in to Reply]  [No Email]
NEsota

05-08-2007 14:15:21




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Seems to me that one more reason might be this; uniform air cooling, as you move from the front to back side or cylinder would be more difficult as size is increased. Even back then size mattered.



[Log in to Reply]  [No Email]
WyoMike

05-08-2007 13:50:38




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Hello, the reason for this is that there is such a big area that you do not get a complete burn. this also raises unwanted emmissions, which is why Dodge and Ford dropped their big block V-8 engines for the V-10. A more complete burn which will in turn make more power and use less fuel.



[Log in to Reply]  [No Email]
buickanddeere

05-09-2007 07:58:30




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to WyoMike, 05-08-2007 13:50:38  
Well no. 10 cylinder made more dispalcememnt for more HP without making radical and expensive changed to either the engine design. Or to the production line tooling. Peak HP can get limited if the port & valve size can't match airflow at high rpms. Instead of partly starving 8 large cylinders with the existing port size. The engine uses 10 ports & extra valves. As for efficiency? If the combustion chamber dia is doubled and displacement increased 4 times. It's only twice the wall area to absorb heat that would otherwise make HP. And only 1/2 of the cool combustion chamber wall area that also quenches the flame and causes unburned fuel to exit the cylinder. Why do you think engine manufactures just keep building in-line sixes larger instead of adding more cylinders?

[Log in to Reply]  [No Email]
Coloken

05-08-2007 12:52:20




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Don't forget that as size doubles, weight-volume quadruples-ie. 4 times. A 4 inch piston weighs 4 times a 2 inch piston. Not actually, but you get what I mean. This happend years ago when they found very large catipelers waisted too much power pulling them selves along. Piston speed and RPM influence modern car engine a lot too.



[Log in to Reply]  [No Email]
Bphillips

05-08-2007 12:40:53




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
One reason is that it becomes more difficult to control combustion with larger cylinder size. Uncontrolled combustion leads to pinging and other destructive nastiness. Diesels are the other way around though. They seem to do better and better as cylinder size gets larger. The large marine diesels are some of the most efficient diesel designs for this reason.



[Log in to Reply]  [No Email]
Mike M

05-08-2007 12:35:46




Report to Moderator
 Re: Why are Big Bore Engines Bad?? in reply to Dan 2980, 05-08-2007 12:27:54  
Just some guesses, maybe because ones that big shouldn't be ran fast enough RPM's for a prop ? or maybe they draw in too much air at once and this might cause more problems with carb. freezing up ?



[Log in to Reply]  [No Email]
[Options]  [Printer Friendly]  [Posting Help]  [Return to Forum]   [Log in to Reply]

Hop to:


TRACTOR PARTS TRACTOR MANUALS
We sell tractor parts!  We have the parts you need to repair your tractor - the right parts. Our low prices and years of research make us your best choice when you need parts. Shop Online Today. [ About Us ]

Home  |  Forums


Copyright © 1997-2023 Yesterday's Tractor Co.

All Rights Reserved. Reproduction of any part of this website, including design and content, without written permission is strictly prohibited. Trade Marks and Trade Names contained and used in this Website are those of others, and are used in this Website in a descriptive sense to refer to the products of others. Use of this Web site constitutes acceptance of our User Agreement and Privacy Policy

TRADEMARK DISCLAIMER: Tradenames and Trademarks referred to within Yesterday's Tractor Co. products and within the Yesterday's Tractor Co. websites are the property of their respective trademark holders. None of these trademark holders are affiliated with Yesterday's Tractor Co., our products, or our website nor are we sponsored by them. John Deere and its logos are the registered trademarks of the John Deere Corporation. Agco, Agco Allis, White, Massey Ferguson and their logos are the registered trademarks of AGCO Corporation. Case, Case-IH, Farmall, International Harvester, New Holland and their logos are registered trademarks of CNH Global N.V.

Yesterday's Tractors - Antique Tractor Headquarters

Website Accessibility Policy