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Tool Talk Discussion Forum

home made pop tester

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Stockcar92

02-01-2007 12:43:51




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has anyone ever made a pop tester? I have an idea to make one out of a grease gun. Most grease guns will go to 10,000 psi. Any ideas?

Jeremy




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jdemaris

02-02-2007 07:16:36




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 See photo in reply to Stockcar92, 02-01-2007 12:43:51  
A bottle-jack works much better. Many older diesel companies used to sell them in that fashion. I've made a few - and they work fine. Here's a photo of the original tester that Buda Engine Co. used to sell.

third party image

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stockcar92

02-02-2007 18:49:57




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 Re: See photo in reply to jdemaris, 02-02-2007 07:16:36  
Wow I never imagined I would get so much info when I started this thread. Thanks for the great pics. I got a harbor frieght jack today much like the one you have in the picture.

It looks like the treaded nipple goes straight into the piston rod where the screw extention used to go. How do you keep the piston from moving? The rod must have been bored out so the fluid would flow through it.

What is the resevoir made out of. I had the same idea but could not think of what to make the resivoir out of. This looks prefect

thanks so much
Jeremy

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stockcar92

02-02-2007 18:58:26




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 Re: See photo in reply to stockcar92, 02-02-2007 18:49:57  
Ok I just realized the resevoir is a hvlp paint gun resevoir. Man hit me like a brick.

Also I visited a diesel fuel repair shop and they had a whole box of injector lines and said I could get all I wanted for $5 apiece.

To cool this is so gona work lol

Jeremy



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stockcar92

02-02-2007 09:56:21




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 Re: See photo in reply to jdemaris, 02-02-2007 07:16:36  
I looked at the one for sale at hardy diesel. Thanks for the tip on that site. It looks like a really good unit and I may end up buying one in the end. For right now I would really like to build one just cause it sounds like a fun do it yourself project.

On the bottle jack what is the valve on the t for? I would also assume that the jack would be filled with the test fluid? thanks for the pic. Gives me tons of ideas. I looked at several grease guns and I just dont see how they would seal good enough to keek from leaking all over the shop till you buy a really expensive one. Bottle jacks can be bought pretty cheap but it looks like you would need one that can be disasssembled and not welded together.

anyhow I think Im off to harbor frieght lol

Jeremy

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jdemaris

02-02-2007 10:16:46




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 More photos in reply to stockcar92, 02-02-2007 09:56:21  
I've never seen one that was welded together. Even my cheapest Chinese junkers come apart. The valve is so you can relieve the line-pressure before unhooking the injector you're testing. It also will be much better is you add a small, easily filled reservoir with some sort of filter in it. Here are some photos of another bottle-jack tester - home made (no mine).

third party image

third party image

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Heat Houser

02-01-2007 17:07:45




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 Re: home made pop tester in reply to Stockcar92, 02-01-2007 12:43:51  
Poke the link below.
At Hardy Diesel Home page, enter 0010961 into the SKU Search box.

This is a diesel nozzle tester for $129.00

I just bought one and it works well. You get two different size adaptor pipes and both are metric. If you want to do Stanadyne pencil injectors like on a 329 engine in a 6600 JD combine you will have to make you own. I used an old pipe from my 4630 which is the tester size (and thread) and bought a used pipe from a junk combine. Drilled the correct size hole into the end of round stock (for a coupler) cut both pipes in two, shoved the ends into the "coupler" and silver soldered the pipes together.

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jdemaris

02-02-2007 07:13:45




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 Re: home made pop tester in reply to Heat Houser, 02-01-2007 17:07:45  
They were $89 each last year, but then went up a little. I bought three - and remarked the KPa on the gauge to PSI with an ink-pen.



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stockcar92

02-01-2007 13:37:25




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 Re: home made pop tester in reply to Stockcar92, 02-01-2007 12:43:51  
Actully mike I gave up the pepsi. Will be 4 weeks monday.

Rob do you have any pics or details. I would very much like to see it.

Jeremy



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Rob in Indiana

02-01-2007 13:03:33




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 Re: home made pop tester in reply to Stockcar92, 02-01-2007 12:43:51  
Made mine years ago from a old battle jack. the early nozzle testers were just a converted bottle jack



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Mike M

02-01-2007 12:49:02




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 Re: home made pop tester in reply to Stockcar92, 02-01-2007 12:43:51  
Coke or Pepsi ?



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