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Tool Talk Discussion Forum

Problem with Campbell Hausfeld Compressor

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GK41

11-22-2006 09:39:46




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I have a Campbell Hausfeld Air Compressor (older model # WL600701-110volt). It will run for about 5 seconds and then trips the circuit breaker and quits. I have replaced the switch assembly and checked the output air line from the compressor head.It has two capicators on the motor--would one of these be bad or do you thing it has a bad motor? Thanks for any tips.




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Kent of SW MO

11-24-2006 07:41:12




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 Re: Problem with Campbell Hausfeld Compressor in reply to GK41, 11-22-2006 09:39:46  
CVould also be the start switch is stuck and it is staying in start all the time, not swicthing to run.

Kent



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KEB

11-23-2006 09:48:54




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 Re: Problem with Campbell Hausfeld Compressor in reply to GK41, 11-22-2006 09:39:46  
Most likely the run capacitor or an internal short in one of the motor windings. If its the start capacitor, the motor will just sit & hum until it either pops the breaker or starts smoking.

The run capacitor is an easy fix, about $10.00 from an electric motor place. If there's an internal short, it's probably easier/cheaper to replace the motor. Just went through a very similar problem on a used belt drive unit I got cheap cuz the motor didn't run. Replaced the start capacitor, worked OK for a while, then died again, run capacitor this time. Think it has an internal short that's causing too much current to be drawn through the capacitor, making it heat up & fail. Ended up scrounging a used motor, works fine now.

You don't say if this is a direct drive or a belt drive compressor. Motors are electrically the same, but the mounting arrangement for a direct drive motor is unique, & I've never seen a universal replacement.

Might be worth spending the $10 for a replacement run capacitor (should say motor run capacitor on it) just to see if that's the problem. Take the old one with you to make sure you get the right capacitance value & voltage rating. If that doesn't fix it, you're looking at either replacing the motor or spending some significant $$$ to have someone repair it.

A stuck unloader is also a possibility, easy to check. Start the motor with the tank empty so theres no pressure against the compressor. If the same thing happens, or the motor overloads when the pressure starts to build, its a motor problem.

Good luck,

Keith

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Another Doug

11-23-2006 03:01:27




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 Re: Problem with Campbell Hausfeld Compressor in reply to GK41, 11-22-2006 09:39:46  
Had one do something weird like that awhile back, it was an "unloader valve" I think,I took it to a local air compressor guy that works out of his garage and he fixed it while I was there, the price was survivalble, $ 25-40 , sure saved me from making the big step to the big compressor that I really want someday....



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Vern-MI

11-22-2006 11:52:44




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 Re: Problem with Campbell Hausfeld Compressor in reply to GK41, 11-22-2006 09:39:46  
It certainly sounds like a high current draw failure. Look at the motor plate and tell us what current it is supposed to draw. Then check the actual current that it is drawing. If it is exceding the rated current draw then either the motor is going bad or the compressor is requiring more torque than the motor can provide and could indicate that the compressor is going bad. I imagine that you have maintained the compressor with semi-annual oil changes and have kept the intake filter clean.

If you are using a 15 Amp circuit and it draws 17 - 20 amp then you have found your problem. If you are using a under rated (current) extension cord for the amperage then you have a problem there.

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Tom R Ne

11-22-2006 11:52:02




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 Re: Problem with Campbell Hausfeld Compressor in reply to GK41, 11-22-2006 09:39:46  
There should be a Check/bleeder valve in the tubing that goes from the Compressor to the tank, which could be failing to open. Have you tried to remove the line going to that check valve and then running the compressor?

Is the compressor motor running up to speed or just stalling out?

If it is coming up to speed, there is a centrifugal switch in the end bell of the motor that is suppose to switch out the start windings when the motor has reached approximately 2/3 of run speed, that could be bad. If the motor is stalling out it could be a start capacitor.

If the compressor is belt driven remove the belt and see if the motor runs OK unloaded.

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GK41

11-24-2006 09:57:35




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 Re: Problem with Campbell Hausfeld Compressor in reply to Tom R Ne, 11-22-2006 11:52:02  
Thanks everyone for the suggestions. The compressor was given to me and is probably not worth spending a lot on it. I will check out all the suggestions and see what I come up with.



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old art

11-25-2006 15:17:31




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 Re: Problem with Campbell Hausfeld Compressor in reply to GK41, 11-24-2006 09:57:35  
is the compressor the only thing on the electrial circuit adding more load to the breaker also the breaker could be getting weak try in a different location.



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gk41

11-26-2006 15:15:43




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 Re: Problem with Campbell Hausfeld Compressor in reply to old art , 11-25-2006 15:17:31  
Yes, it will trip the breaker on other circuits.
Thanks



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