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Lots of good info, lots of confusing posts. 1) make sure that the compressor unloader is dumping the pressure on the pump head at shutdown, which is not happening automatically if the unit dies before the pressure switch shuts it off. At the pressure switch is a button or lever, turning it off or pushing the button will dump the head pressure, and allow the pump to start up without a load on it. Listen for air rushing out when you operate the button/lever to off. 2) while published as 6 hp, you indeed have a motor that is about 1-1/2 hp RUNNING, and 6 hp STARTING. Funny how many people don't understand the difference. In any case, most portable compressors are mis-advertised by their running hp and most stationary units are advertised by their actual running hp. 3) You may very well have a centrifugal switch that is not throwing out on start up. The start capacitor is staying in the circuit and the motor wont come up to speed, and the breaker blows. This is an internal motor problem. Some can be fixed without motor disassembly, some are more difficult. A motor shop can easily check this out. 4) If you do not intend to move the compressor and it will stay in one place all of its life, you might be better off running a 20 or 30 amp 240v circuit to where it sits and changing the motor and plug to 240v. If you think you might need to move this unit to a different location, leave it 120v, as you can easily plug it in anywhere. I have a 1-1/2 hp Craftsman about 30 years old. it too has a convertable motor. I have moved it too much over the years to justify changing it over to 240v. I now have a stationary compressor and use this one for odd things like pumping the head charge on the community well tank and such, so it has to be 120v or it would be useless to me. Charles
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