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Tool Talk Discussion Forum

OSB Manufacturing

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Glenn FitzGeral

09-19-2006 23:41:25




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Can someone please explain the process and materials used in manufacturing OSB sheathing? I expect it's the bologna of lumber.

Thanks, Glenn F.




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Upred

09-21-2006 20:04:25




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 Re: OSB Manufacturing - Kinda Long in reply to Glenn FitzGerald, 09-19-2006 23:41:25  
Oriented strand board, or OSB, is an engineered wood product formed by layering strands (flakes) of wood in specific orientations. In appearance it is has a rough and variegated surface with the individual strips (around 2.5 by 15 cm each) lying unevenly across each other in the direction of their grain.

It is manufactured in wide mats from cross-oriented layers of thin, rectangular wooden strips compressed and bonded together with wax and resin adhesives (95% wood, 5% wax and resin). The layers are created by shredding the wood into the strips, these are sifted and then oriented on a belt. The mat is made in a forming bed, the layers are built up with the external layers aligned in the panel direction and internal layers randomly positioned. The number of layers placed is set by the required thickness of the finished panel, typically around a 15 cm layer will produce a 15 mm panel thickness. The mat is then placed in a thermal press. Individual panels are then cut from the mats in standard sizes.

Different qualities in terms of thickness, panel size, strength, and rigidity, can be given to the OSB by changes in the manufacturing process. OSB panels have no internal gaps or voids, and are water-resistant (though they do require additional membranes to achieve impermeability to water). The finished product has similar properties to plywood, but is uniform and cheaper. It has begun to replace natural plywood in many environments. The most common uses are as sheathing in walls, floors, and roofs.

While OSB does not have grain like a natural wood, it does have a specific axis of strength. This can be seen by looking at the alignment of the surface wood chips. The most accurate method, though, for determining the axis of strength is to examine the ink stamps on the wood placed there by the manufacturer.

There is some debate over the environmental impact of OSB. On the one hand, it allows producers to use tree species that are otherwise unfit for standard veneer plywood or lumber -- species like aspen or poplar. The production method uses almost all the wood of the harvested trees and both small, young trees and lower quality fast growing species can be used. However, the manufacturing process requires the use of a variety of deadly volatile compounds including formaldehyde.

Because natural plywood is made of layers with alternating grain directions, it can be difficult to cut. OSB, while lighter and easier to cut than the natural equivalent, leaves a gummy residue on saw blades from the waxes and adhesives used during manufacturing.

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Slowpoke

10-01-2006 00:21:50




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 Re: OSB Manufacturing - Kinda Long in reply to Upred, 09-21-2006 20:04:25  
I found the OSB coming from Canada and sold at Home Depot here in Ca. varies in thickness. What sells for 7/16" can have one end only 3/8" thick. Looks like the press is out of adjustment.



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Pooh Bear

09-20-2006 18:11:03




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 Re: OSB Manufacturing in reply to Glenn FitzGerald, 09-19-2006 23:41:25  
OSB is Oriented Strand Board.
It is made primarily from Canadian Aspen trees.
They are chipped into large flat rectangular chips.
Kinda like whittling chips, but larger,
They go into a large drum that sprays them with glue.
Then they are layed out in layers according to length.
One layer is layed one way, next layer is across ways.
Several layers are built up to make a sheet.
Then the sheet goes into a press and is compacted
to the thickness and heated to cure the glue.
Then the sheet comes out of the press and is trimmed to size.

The quality depends on the glue formulation.
Some brands such as Advantec are nearly indestructable.
Otherwise, it makes for a good material to use.
Just like using plywood. But it doesn't warp when
it gets wet. It swells up instead.
I have used a lot of it without problems.
Just keep it dry as best you can.

Pooh Bear

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jmixigo

09-20-2006 07:02:35




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 Re: OSB Manufacturing in reply to Glenn FitzGerald, 09-19-2006 23:41:25  
Don't confuse OSB with it's older relitive fibre board. In general OSB is made from chopped pine with added chopped wood of other species in some cases. Size for size it's strong as plywood but cheaper. Draw backs are that it doesn't really like water, many don't like the way it looks, and the glue used to make it is the main determining factor as to quality.
Most folks know what to expect from plywood, marine grade is expensive, interior grade not too waterproof, etc. It's pretty good stuff if it's used where it should be used.
Don't build stalls in a barn with it though; horses and goats think it's just a big ole tater chip.

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RM in Va.

09-20-2006 05:26:26




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 Re: OSB Manufacturing in reply to Glenn FitzGerald, 09-19-2006 23:41:25  
Lots of OSB brands out there now. But one stands out at the top of the heap. J. M. Huber Advantech. It has a 50 year warranty. Won't swell if it gets wet. Pretty much water proof for a good period of time. Comes in 1/2" & 7/16" for sheathing. Most ads you'll see for Advantech is for the flooring. It's been the No.1 board for 4 years running. The same process is in the sheathing except for being tongue & grooved. It's sanded both sides and has edge seal applied before being shipped.

The process is all pine wood. Run through a flaker to make wood flakes. Dried to the proper moisture, blend in resin & wax. Put down in layers with core being a different moisture than the surface. Then pressed at a little over 400 deg. for 3-4 min. depending on the thickness. Then cut in 4x8 sheets, edge seal applied and packaged. That's about all I can say because the rest is trade secrets. You get what you pay for and advantech cost more. It's the better board.

I had to replace some wood sides on my dump truck. 2x12's pine. I used 1" advantech to replace those boards. Believe it or not the Advantech is stronger than the 2x12's.

If you're looking at sheathing you might want to take a look at our newest product. It has a type of paper pressed in the board on one side. This board is called Zip board. Once it's nailed on you don't use the felt or tar paper under the shingles. It's already pressed in the wood. You do have to use a special tape over the seams. This board is catching on fast and we're running more and more each month. We even have one for wall boards now too.

The plywood days are just about gone now. OSB keeps getting better and better. Remember all sheathing isn't the same. Regular sheathing is just that. It's regular. Advantech is the no. 1 builders choice.

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rustyj14

09-28-2006 10:02:54




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 Re: OSB Manufacturing in reply to RM in Va., 09-20-2006 05:26:26  
About 15 years ago, my old garage out back was deteriorating on the back and west sides, from weather and wind, which blew off the old granulated tar paper covering on the barn boards which was used in the original construction! A friend told me about OSB, and how to prepare it for use. I painted the inside with kerosene, and the outside with barn paint, before and after installation. Been on there all this time, and still looks good, no deterioration! Except where a groundhog ate thru it! I covered his hole with tempered glass, and he's still trying to get out that way!

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Logan in S.E. Texas

09-20-2006 02:02:51




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 Re: OSB Manufacturing in reply to Glenn FitzGerald, 09-19-2006 23:41:25  
Link

Copy and paste this link, I should have Googled it before previous response.



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Logan in S.E. Texas

09-20-2006 01:58:31




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 Re: OSB Manufacturing in reply to Glenn FitzGerald, 09-19-2006 23:41:25  
I am sorry, I have no first hand knowledge of manufacturing process. I had a new house built in '01 and my builder used OSB and he told me that it was just as good or better than regular plywood. For what that is worth....HTH.



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