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Tool Talk Discussion Forum

How to cut Cast Iron

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BUDD

05-18-2006 16:48:06




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I need to cut some cast iron weights (1" thick). One of the cuts will be a straight cut, the other will be a oval shape. Will a plazma cut cast iron? What is the best way to do this? I do not think a tourch will cut cast.

Thanks BUDD




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jonjon

05-21-2006 09:08:57




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
Work in mines. what about carbon arc or magnesium torch.



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johnlobb

05-19-2006 15:53:50




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
As a pipefitter working with plumbers and having to cut cast iron pipe from time to time, the best way we find is to use a Metabo sidegrinder with a thin blade and go slow, taking care not to breathe the dust. You best use a good dust mask. This might not work so good for the oval cut. John L.



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BUDD

05-19-2006 14:29:58




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
thank you all for the info. You have given me the info I was looking for.

BUDD



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Stan in Oly, WA

05-19-2006 01:47:55




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
Hi BUDD,

The reason that oxy/acetylene or oxy/propane won"t cut cast iron is that the melting temperature of the oxides of cast iron is lower than the kindling temperature of the iron. This causes the oxides to bubble up before the iron burns to cut through. You can melt your way through cast iron but it's a mess.

The kindling temperature of mild steel is lower than the melting temperature of its oxides so the jet of oxygen burns through the steel and blasts the oxides out the bottom of the cut. When you lose the cut and the molten slag bubbles back at you, you experience what it is like to try to cut cast iron with oxy/fuel.

A plasma cutter uses a stream of super heated ionized gas to melt through the metal and a stream of compressed air to blow the molten metal out of the cut. Since this does not require the metal to ignite, a plasma cutter will cut metals that oxy/fuel will not. But, as previously noted, it's going to take a mighty serious plasma cutter to handle 1" material.

All the best, Stan

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souNdguy

05-18-2006 21:31:44




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
Bandsaw with a metal blade. Plasme will do it.. but for 1" you need a big honking plasma cutter!

Soundguy



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NC Wayne

05-18-2006 19:25:53




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
I can't say that I've tried it with mine but a plasma is supposed to cut cast and do a decent job of it. Cast can be cut with a torch using a carborized flame, the right oxygen setting, etc etc. Even then though it isn't gonna do a "pretty" job. If you know someone that has an exothermic cutter I know for a fact that one of them will cut cast and just about anything else you want. Removing a large part of a broke casting on a crane was the initial reason we bought ours and it's had many uses since. Good luck.

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truckntractorman

05-18-2006 19:05:48




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
a sawsall with a carbide impregnated blade will cut cast nice do not use a tooth blade if you pinch it too much it will break your saw



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buickanddeere

05-18-2006 17:58:12




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
A saw with a quality blade. The IH cast wheel weights I drilled were softer than most steel.



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Bob - MI

05-18-2006 17:34:32




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
Saw will do ok on this. Torch isn"t the answer on iron. It can be tough to cut, take your time.



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Rod in Smiths Falls, ON,

05-18-2006 16:54:09




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 Re: How to cut Cast Iron in reply to BUDD, 05-18-2006 16:48:06  
For what it's worth, I recently cut my way into a 4" cast iron drain pipe with my trusty reciprocating saw and a six-inch blade. It did a surprisingly good job, though 1" would be four times as thick.



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