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Tool Talk Discussion Forum

Hydraulic Jack Problem

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thynes

05-13-2006 19:22:09




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Hi All,

I have a problem with an old hydraulic jack I found by the side of the road. Just a few weeks ago I borrowed a friends jack just like this, and I almost went out and bought a new one! One man's trash is another man's treasure...

Anyways, its a very common Taiwan 2 ton floor jack that is about 20 years old. It pumps just fine until it gets near its maximum extension and then it starts to peter out. You can feel a change in the pumping resistance, in that it only has a slight resistance, right near the bottom of the stroke.

I can get it to work correctly if I open up the filler plug on the hydraulic ram. When I open the plug I can hear air escape. I suspect that this extra air pressure in the reservoir is causing some sort of "air lock" in the pump...

I have tried to bleed the air out several times by pumping/releasing it, but it will only work correctly with the filler plug loose. I also drained and filled the fluid, to the top of the filler plug, when the ram was fully retracted. I also took apart and examined for obvious problems: the pumping piston, over-pressure valve, and the release valve, still no joy.

What gives, this should be simple, but I haven't figured it out yet!

Any help is appreciated.

Thanks, Tim

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IA Roy

05-14-2006 22:09:45




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 Re: Hydraulic Jack Problem in reply to thynes, 05-13-2006 19:22:09  
It sounds like any hydraulic jack I have ever used. I don't think there is enough reservoir volume to hold enough oil to fully extend it. They might do that on purpose to avoid pushing the ram right out the end of the cylinder.



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Dusty

05-14-2006 09:29:20




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 Re: Hydraulic Jack Problem in reply to thynes, 05-13-2006 19:22:09  
I go with the vented fill plug. You need to let air into the reservoir to replace the oil that is being pumped into the cyclinder. The air you hear is rushing in not out.

Dusty



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BarnYard4020

05-14-2006 07:50:34




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 Re: Hydraulic Jack Problem in reply to thynes, 05-13-2006 19:22:09  
Is it leaking fluid at all anywhere? It sounds like the ram is sucking in the air each time it looses some oil.



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thynes

05-14-2006 06:07:08




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 Re: Hydraulic Jack Problem in reply to thynes, 05-13-2006 19:22:09  
souNdguy,

No, I think the plug is original. It has the same paint, etc., and was never removed until I came along.

Thanks, Tim



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souNdguy

05-13-2006 22:16:28




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 Re: Hydraulic Jack Problem in reply to thynes, 05-13-2006 19:22:09  
Could it need a vented plug?

Soundguy



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