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Tool Talk Discussion Forum

Anybody got some work bench plans

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Midwest redneck

04-23-2006 13:18:16




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I bought regular white 4x4s to make my own bench for work. But before I make my own bench I would like input from you guys. I need to this bench to function for me while I run a bridgeport milling machine and store numerous tooling, a bench vise, 4 boxes of gage pins, 1 large kennedy machinist chest and tool holders. Gimmie some input. I am thinking 6 ft. long 2 ft. wide. I dont know what I should use for a top, sanded plywood? or masonite? or I have left over 1/8 paneling that I could use over 1/2" plywood. (the butcher block maple would be nice, but expensive)

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Bernoulli

04-24-2006 14:20:37




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
I've made a number of workbenches. I like tempered hardboard for a surface. It doesn't break up in pieces like MDF or slowly explode when it gets wet. I have a mobile bench now with a 4X8 piece ripped in half lengthwise. I put the two pieces down on top of each other so that I can replace the top with a new piece with identical screw holes when the old top is no longer serviceable. The solid core door is a good base. I've used 2X4s held together with threaded rods (the 4 vertical) and 2X6s splined and glued supported by 2X4 joists on either side of the 4X4 uprights.

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JerryU

04-24-2006 04:13:49




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
As for tops, my basement woodshop bench is kitchen cabinets with two layers of mdf fiberboard. It works fine there, but not sure it would be good for a metal bench. My barn/garage bench is wood framed, but for the top, I scarfed up sink cutouts when they were building an elementary school. These are high grade laminate on either inch or inch and a quarter hdf. I squared them up and laid them side by side. Did the same for my wife's potting bench. Rock solid and stable. Might check an industrial/commercial cabinet-counter installer to see if they have a large number of cutouts. They usually just throw them away. That's where I got mine. Saved 'em from tossing in the dumpster.

JU

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MarkB_MI

04-23-2006 19:24:53




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
'Neck,

For my workbench, I covered it with a layer of 3/8" plywood, then topped it with 3/4" MDF (medium density fiberboard). I figure the MDF is cheap enough that I can always replace the top if it gets beat up. The bench isn't as stiff as I'd like: I should have used 1/2" or 5/8" ply instead of 3/8", but I had a lot of 3/8" I needed to use up.

Your bench sounds a little on the small side. I made mine 16 feet long and about 32" deep. (I can just reach the pegboard behind the bench.

If you're going to mount a vise, plan to have some reinforcement for the vise.

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Midwest redneck

04-24-2006 02:19:12




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 Re: Anybody got some work bench plans in reply to MarkB_MI, 04-23-2006 19:24:53  
The bench will be in my place of employment and I dont (cant) make a long bench that takes up a lot of space. My boss will get *issed if I take up a lot of room in front of my bridgeport mill.



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RickL

04-24-2006 10:25:24




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-24-2006 02:19:12  
why are you making it period if it is for your workplace. Boss should be furnishing you one looks like to me.



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Midwest redneck

04-24-2006 14:06:35




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 Re: Anybody got some work bench plans in reply to RickL, 04-24-2006 10:25:24  
My boss already has one for me to use but it is metal and flimsy. I want a heavy duty one that I can use after I am gone.



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RickL

04-24-2006 17:25:51




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-24-2006 14:06:35  
All of my work benches are on wheels in my shop. The largest is on aliod bomb cart and is really heavy. The unit I have bender on is also real heavy and is chain to the floor when do real heavy bending. I like them this way alot better then havuing a permanatly mounted unit.



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MarkB_MI

04-24-2006 03:42:51




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-24-2006 02:19:12  
Ah. I seem to recall that you bought a Bridgeport for your own use, so I assumed this was in your shop, not your employer's.

Another thought: Since it's only 2 feet deep, you could top it with 3/4" Melamine shelving. I think a 2x8' sheet is about 20 bucks at Home Depot or Pontiac Plywood.



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Midwest redneck

04-24-2006 09:00:45




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 Re: Anybody got some work bench plans in reply to MarkB_MI, 04-24-2006 03:42:51  
I am about 15 minutes from Pontiac plywood, where are you at?



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MarkB_MI

04-24-2006 18:04:07




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-24-2006 09:00:45  
Redneck, I'm in Springfield Twp. I believe you said before that you're over by Ortonville.



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PaulW_NJ

04-23-2006 19:24:51




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
I made a couple of workbench tops I wished to be particularly solid for my shop out of stacked 2x4"s (faces together). First drilling each with (3) 1/2" holes, I ran a bead of adhesive down each length and pulled them all together with threaded rods. I ran a power planer over the top and bottom surfaces to smooth any imperfection a little. If you get KD spruce (non structural)the cost really isn"t bad, and a piece of 1/4 masonite over the top finishes it up well. They don"t bounce when you hammer on them.

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KEH

04-23-2006 16:32:43




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
Jim,

You need to decide how high you want the bench. This will depend on how tall you are and what sort of work you are doing. You don't want to be always reaching up to work.

The 1/2 inch plywood is not thick enough. I vote with the solid core door. Note that some solid core doors have the core made out of glued together sawdust which I don't think is strong enough and too heavy. Look for a solid wood core(made from glued up lumber scraps. Find a used building material place like a Habitat for Humanity store. New doors cost big bucks. Use the 1/8 masonite as a replaceable wear surface. Paint surface white so dropped parts can be found more easily. I have been known to spend more time looking for dropped parts than working.

Tie the legs together close to the bottom with stringers. Put shelf on stringers to hold tool chest or whatever.

KEH

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jim in N.M.

04-23-2006 14:03:05




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
Hi, I've used a solid core birch or oak doors for a bench top cut to size, after it's finished I gave it a couple heavy coats of urathane.oh yes I used 1-1/2 angle for the frame.Don't make it to high,or it's hard to lift heavy items up on it and it's not compfortable to work on it. Jim in N M



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evielboweviel

04-23-2006 13:52:20




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
you drive to Lancaster Ohio and I will give you a piece of bowling lane aprrox 95"x26" for free
Ron



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Easy

04-23-2006 13:52:01




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
I worked in job shops years ago, and a couple of places had neat toolholders built right around the bridgeports. For example, for each common bolt size, a tap drill, a counterbore, chamfer tool, a tap. Same for reamers for common dowel sizes. Simple, but really increased the output of the bridgeports. As for a bench top, I would cover at leat half with 1/2 inch plate or thicker. Its always good to have something to pound on! Good luck, Easy.

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mike

04-23-2006 13:26:32




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 Re: Anybody got some work bench plans in reply to Midwest redneck, 04-23-2006 13:18:16  
couple yrs ago I built a killer bench outa 2" heavy wall pipe and 2" channel. 36" wide and 9 ft long w/ 2 1/2" by 12" rough sawn elm for the top. I made it around 40" high or waist level. I use ramps to put garden tractors or atv s up their to work on so I don"t have to bend over.
If I had another one to put beside it I bet I could put a pickup on it to work underneath...



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Midwest redneck

04-23-2006 14:25:19




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 Re: Anybody got some work bench plans in reply to mike, 04-23-2006 13:26:32  
Sounds like over kill.



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