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Tool Talk Discussion Forum

Need to cut a Formica top??

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Earl-IL

04-17-2006 13:24:42




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What is the best saw to use in cutting a few inches off a counter top? It is going into a corner where both ends will be against the side walls . I don't want to chip it up on the cut. Thanks. Earl




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Earl-IL

04-19-2006 18:24:34




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
Thanks for all your reply. I can always count on getting good advice. Thanks again. Earl



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KEB

04-18-2006 20:40:32




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
Earl,

I've done several with a handsaw with excellent results. As others have said, tape along the cut and lay out the cut on the tape. Use a fine tooth (crosscut), SHARP handsaw. They cut on the downstroke, so no problem with chipping if you cut from the top, & if you take your time you can get a good, straight cut. Easier and cheaper than buying some fancy cutting tool if you're only doing one countertop.

Keith

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CR

04-18-2006 07:28:51




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
Earl,

Tape the top where you are going to make your cut. Mark the line of the cut and then cut it with a jigsaw made for cutting formica. Cut on the outside of the line leaving a little extra material (approx 1/16 of an inch or so). Put the top in place and you will find there will probably be gaps at the wall both at the backsplash and any corner intersections. Take a compass and set the compass for the widest gap you find. Drag the pointed end of the compass lightly against the wall. The pencil point will then mark the deviations of the wall on the tape that is on the formica. Take a handheld belt sander and sand the top down to the line to make it a perfect fit.

HTH

CR

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Earl-IL

04-18-2006 09:14:06




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 Re: Need to cut a Formica top?? in reply to CR, 04-18-2006 07:28:51  
Thanks for the reply. Earl



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EARL-IL

04-17-2006 20:33:15




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
Thanks for all the suggestions. I will practice on a old one before I try the new. Earl



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Jerry (KS)

04-17-2006 17:27:16




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
My son-in-law was in the counter top business for a long time and he always used a router with a carbide cutter. Just my 2� worth.



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Stan in Oly, WA

04-17-2006 16:37:48




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
Hi Earl,

Circular saws chip on the top side of the work as the tooth comes up. So, in addition to the other good tips you've gotten here, you can improve your odds of not chipping the laminate by sawing with it turned upside down. Sawing from measurements is not for the faint hearted but you can get it right the first time if your reference points are precise. Tiny holes drilled from the face side will provide good reference points as long as they are vertical.

An unused plywood blade ought to give you two 24" straight cuts before it warps from overheating. A new 40 tooth thin kerf carbide tipped blade is good, too, if you'll have use for it afterward---they run $25 to $40.

Don't make the cut unsupported (unless you're using a jigsaw, of course.) If you're using a circular saw with the counter top upside down, put a clean piece of pine or some other soft wood under the cut, and set the blade depth to plunge into it slightly.

The main thing is to take your time, think it out in advance, set it up carefully, and do it right once. If I spend fifteen minutes setting up an important cut that works, I'm still way ahead of a quick cut that mainly demonstrates what I can do to get the next one right.

Good luck, Stan

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NBALLEN02

04-17-2006 15:45:42




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
You could also use a sheet metal nibbler like the carpenter who did my countertops last year used.

nballen



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Northstar9126

04-17-2006 14:05:21




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
You would be much better off bringing it to a shop that works on counter tops. Getting a chip free, straight cut on the horizontal surface is hard, wait till you get to the backsplash!



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bo

04-17-2006 13:44:00




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 Re: Need to cut a Formica top?? in reply to Earl-IL, 04-17-2006 13:24:42  
Real fine tooth (lots of teeth) circular or jig...duct tape it also and cut throught the duct tape.



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tompepper

04-17-2006 14:35:20




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 Re: Need to cut a Formica top?? in reply to bo, 04-17-2006 13:44:00  
10-4 0n the tape.they make a special blade for cutting countertops.it goes in your sabre saw(jig saw) and cuts on the down stroke.works great.Any big box home inprovement store should have them



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chvet73

04-19-2006 08:50:03




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 Re: Need to cut a Formica top?? in reply to tompepper, 04-17-2006 14:35:20  
Having spent about 10 years in the kitchen business I feel qualified to speak about this.
The only way to get a clean cut is with a router. Then use the compass trick to scibe it to the wall. We always used a belt sander to take off the extra high and low spots.



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