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Tool Talk Discussion Forum

Most unusual repair

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Stan in Oly, WA

02-25-2006 08:18:51




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What's the most unusual thing you've ever done to make a normal repair, whether in an emergency, out of frustration, or just to see if you could do it? How about the most creative or desperate way you've gotten a job done when you didn't have the right tool or the right part?

Stan




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CaptRon

02-28-2006 20:59:57




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I read earlier here that someone use a candy wrapper to fix a generator, Well I had to do something similar.

Only mine was on my 30'sportfishing boat that I had taken some friends out fishing in one night. We were several miles off Palm Beach and I had shut down the single engine to drift fish. After about an hour I went up on the flybridge and turned the key and nothing happened. A quick check with a test light showed that current was getting to the top mounted starter so I pulled the back off and found that the brush springs had rusted in two. I used toilet paper balled up to exert enough tension for the brushes to make contact with the commutator and the engine started. Good thing too since the breeze was blowing us further offshore and it wouldn't be long until we would have been in the Gulf Stream. That would have taken us north and even if I had gotten the engine started I doubted that I had enough fuel to make it back to home port and would have had to go into a strange inlet at night.
Those guys laughed about that for days...I never did fix the starter and ran that boat for months after that till I sold it.

I have so many stories like this that I could type all night. Like cutting two F-100 pick-up trucks in half and welding the front from one to the rear of the other and then driving it from California to Alabama the next day. That was 1994 and I still have that truck and it still drives. And I have the pictures of the surgery.

CaptRon

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Fred Martin

02-27-2006 13:47:22




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I once traded a fiddle bow for a welding helmet and made all kinds of repairs. I know a fellow that was driving down the road and the wheel bearing went out in his boat trailer and he rigged a 4X4 skid and brought her home with it...had to reposition it a few times. Fred OH



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Crem

02-26-2006 20:58:38




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Back in the 60's I had a 50 Mercury and the transmission went out. I had a Ford tranny and found out it would fit if I also changed the bell housing. The problem was that the Mercury used a turning shaft to release the clutch and the Ford used a pushing lever to release the clutch. I couldn't figure out how to make the clutch linkage work so I drove it for over a month without a clutch pedal. I would start it in low and shift on the go. I could even parallel park after awhile by starting in reverse. I did get in a dilemma one time when I killed the engine in low gear while going up a steep driveway. The starter could not pull it up the hill and I could not get it out of gear because of the pressure on the gears. I was alone and ended up pushing it down the hill by lifting up under the front bumper and pushing backwards. The motor turned over backwards as it went slowly down the hill. This took a lot of leg muscles. When it became a slight grade again I was able to rock the car enough to get it out of gear. I will never forget the look on a used car dealer's face when I tried out a used car and he asked to try out mine. I said that he could but it didn't have a clutch pedal. I saw him watching as I drove the old Merc back out on the highway.

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MN Scott

02-26-2006 20:11:51




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Years ago was 40 miles from home with a friend in his 510 datsun wagon and the fanbelt let go at midnight. Luck would have it we were about a mile from a town with a all night gas station but they had no belts, but they did have womens nylon panty hose on the shelf. So we bought a pair and split them and wrapped one leg around the pulleys and tied it off tight. Made it the rest of the way home with no trouble, kept the battery charged and water pump and fan running.

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Roy Suomi

02-26-2006 19:29:08




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
After graduating from Vocational School , I went to work at a Dodge dealer. There was a weekly screw-over, where someone would sabbotage anothers car. Then the poor unsuspecting mechanic would have to troubleshoot the problem on his own vehicle.. I got into my '68 Ford Torino , started it up , started to drive away. One of the mechanics started to flag me down.. I'm thinking, whats up?? He opened my hood , pulled off the coil wire and showed me it was a piece of vacuum hose with boots on it.. It actually ran well..

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kidbob

02-26-2006 19:23:53




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Like others said. These sound normal to me.



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smilie

02-26-2006 14:46:45




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
years ago a friend and i were in the middle of nowhere, when his old chevy blew a line to the oil pressure guage. took a bic pen and hammered the tip into the fitting on the engine. ran 300 miles all the way home, no leaks! also had a case of a broken serpentine belt in the middle of the night. made it to an all night k-mart where after finding they didn"t have the right belt,found a v-belt which when turned backwards would run all but the A/C on the truck. ran me a good 100 miles home and carry the belt to this day!...just in case!

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Stan in Oly, WA

02-26-2006 12:03:29




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Great stories! I'm surprised that vice-grips are running three or four to one over duct tape as the tool of last resort, and not a single mention of JB Weld.

When my brother-in-law and I were young and knew everything, we took on a good project in Connecticut making structural repairs to Revolutionary War era buildings on a small estate. Working on a building the size of a small barn we did something wrong and it started to collapse on us, going down sideways. After we got our hearts started again we managed to brace it so we were pretty sure it wouldn't go down unless the roof fell in. It was still making some sounds, so we suspected we might not have a long time to do something about it---like go get some house jacks, or find someone who had a plan. One thing we had was some heavy nylon tow rope. My BIL suggested that we make a tourniquet and try to pull it back into plumb. It meant going back into the building and putting a lot of stress on its unstable condition, and we knew it really might collapse on us, but at the time that seemed preferable to the embarassment and financial ruin of destroying a building that was on the historical register. Anyway, we looped the rope from the bottom of the wall on one side to the top of the wall on the other, stuck a 4x4 through it, and started winding it up like a rubber band. And it worked! We got the building straightened up, braced and repaired it in ways that maintained its Colonial era character, and managed to keep doing business until we went broke in the normal uninteresting way.

I'm self taught and OJT in everything I did until about 10 years ago, so nothing was ever unconventional to me. Whatever got the job done was the right way as far as I was concerned. At the finish it had to be safe, sound, attractive, up to code, quick, and cheap, or most of the above. I've poured concrete footings for posts under a house with a crawl space too low to get on my hands and knees by rolling the mud ahead of me in a 5 gallon bucket; I've pulled stumps with levers and car jacks. Once I sat on top of a house that was technically a couple of feet too tall to move the couple of miles we had to have it moved, and lifted phone and power drop lines over it with a forked tool made of 2x4.

It's all been interesting, but it makes it hard to remember doing anything unusual in an emergency because, to a large extent, there was never that much difference between an emergency and normal. I'm glad I wasn't born wealthy; money would have solved every problem with no more effort than making a phone call, and how dull life would be then. Rich people who can't do anything for themselves just don't understand.

Stan

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Dave NE IA

02-26-2006 10:15:12




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
You did say unusual, and again I will go off topic. My grandpa advised his neighbor that if the timing would ever permit that when his mule balked that if a hot baked potatoe was shoved under his tail, the mule would clap down with the tail and hold it in place. This was almost near noon, and when grandpa returned a short time later, the mule and walking plow was in the fence with the mule being dead from a broken neck. Grandpa tried to avoid the farmer as a mule was a considerable investment. He was relieved that the farmer had wished it had happened five years before. The farmer explained that it must have been a little tender under there as the mule let out a squeeeeel, stood up and his hind legs got going faster than his front legs before he hit the fence and broke his neck. The plow handles were broke and the harness was tore up as well. So overall this was a unusual fix correct? Dave NE IA

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T_Bone

02-26-2006 07:02:25




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I had a 61' Scout, For the ones that don't know a Scout is like todays small SUV with 4wd, and another couple went with us on a Sunday drive up to the gold mines in Colorado.

Well I get to hot rodding my 4 banger and slid off the trail and got high centered over the edge of the road side. The only thing I had was a 3/8"x20ft chain. So I had the three of them climb out the back window taking the chain with them. The front and back tires are off the ground but with the weight of the women on the rear bumper the back tires touch the ground.

I have the buddy throw a loop around a stump then wrap the chain around the right rear tire then had him stand on the bumper. After a couple try's we got the chain to wind up on the rear tire and pull us back onto the road.

I never left home without a shovel, chain, come-a-long, blocks and wood saw again.

T_Bone

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paul

02-25-2006 21:55:14




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I was in grade school, sis got a rock in the car radiator. Mom took sis on to college (sis never start early), left me & dad at the leaking car with 5 gallons of water. Well, the water ran out almost as fast as dad poured it in, that wasn't going to work. He was chewing gum, so I said put that on the hole, at least we can get in the car be4 it's all leaked out. Dad shrugged his shoulders, put the gum on & filled it, left the radiator cap loose, & off we went. got 3 miles to the next little town, dad didn't like the price they wanted to pull the radiator, looked at the gum, we hopped in the car, & drove 15 miles to our local shop. Only started leaking again about as we pulled in.

My grain truck had the fuel pump die on the scale at the grain elevator. Ugh. Got it running enough - mostly with the starter - to get off & out of the way. Came back later that evening with an outboard gas tank & some hose, put the tank on the hood with a bunch of bungie cords, hooked it up to the float bowl, & drove it home.

--->Paul

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Jon Holt

02-25-2006 18:34:27




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I have had two ones that I can remember. One was back when my wife and I were dating I had a tire that was leaking at the bead and would go flat in about 4 blocks so I chewed some bubble bum and worked into the bead where the tire leaked and aired it up. The second was when I was in high school, I had a 70 Impala and was going home after work (delivered pizzas until 2 am). The car just died and I pulled over and started looking around to see what was the matter. A cop stopped to see what was the matter and with his help I figured out that the wire to my coil was bad. The only thing I had was my test light that I was using to check the problem, so I clipped the one end to the coil and jammed the other end into the positive battery cable and it started right up. The cop couldn't believe it.

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Crem

02-25-2006 18:32:42




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
The pickup that a friend of mine was driving started smoking from under the hood. He stopped and checked it out and found out that the oil filter was missing. He walked back down the road, found it and reinstalled it. There was a gas station about a block away where he bought some oil and was again on his way.



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Dave NE IA

02-25-2006 17:54:47




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
This is a little off topic.We gave a push one time on a old H farmal down a barn driveway as the kid had left the swith on and had a dead battery. The front end was down hill and the kid had it in reverse when he let the clutch out it bounced backwards enough to start it and almost run us over. Dave NE IA



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4010guy

02-25-2006 16:21:19




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
third party image

this isent mime--but it is unusual!



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4010guy

02-25-2006 16:40:30




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 Re: Most unusual repair in reply to 4010guy, 02-25-2006 16:21:19  
again



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Bus Driver

02-25-2006 15:43:13




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I was driving a 1950 Chey pickup on a deserted dirt road when it quit. On those Chevy sixes, the vacuum advance mechanism rotated the entire distributor body rather than a plate inside. The primary wire from the coil had broken, was too short to reattach, and I had no tools. Started walking. Within a 1/4 mile, I spotted the remains of a stick broom in the ditch. The top of the broom corn was wrapped with wire right right at the bottom of the handle. Took two rocks (plentiful in my area) and beat the wire loose. Cut the wire to length by beating with the rocks. It was high-carbon stiff wire. Wrapped the wire around the terminals at both ends, pulled out the dipstick to prevent shorting, wrapped my handkerchief around the wire to prevent shorting and drove home. I took the rocks and the rest of the wire with me just in case. I carried a spare primary wire with terminals and tools after that.

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oleblu

02-25-2006 15:27:14




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Had the manager of a lawn care service call one day moaning that his driver had broken the shifter off the tranny in his F-150 and needed to get it fixed so the guy could drive home some 60 miles. They had it brought to the store on a rollback. When it was unloaded, I clamped a pair of Vise-Grips on the stub and delivered it back to the guy as there was no shifter available (tranny made in Japan). Billed the guy for the Vise-Grips.

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TimV

02-25-2006 18:04:34




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 Re: Most unusual repair in reply to oleblu, 02-25-2006 15:27:14  
My grandfather was a Baptist minister for 30+ years, and acted the part. As such, swearing and displays of temper were unheard of. Still, occasionally something did get under his skin. We had an International 300 that was constantly wearing out the handle to raise the drawbar. Every time Gramp would fix it, it would break again--usually at a time when it was badly needed. After several go-rounds of this, Gramp got a bit steamed, grabbed a pair of Vise-grips, and put them on with every bit of power that 30 years of milking cows by hand will give a man. This was in the early Seventies, and the tractor is still in use, and those Vise-grips are still there!

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Roger A. NY

02-25-2006 14:56:28




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
In 1961 when I was stationed in Korea I was driving a 5 ton truck miles from no where when the truck quit. I discovered one of the contacts of the points in the dist. had come out of the arm. I could not adjust the arm enough to make contact with the other arm so I took a piece of wire and connected it to a hot lead and welded the contact in place, adjusted the points by eye, started the truck and drove away. It held all the way to the base about sixty miles away. Needless to say I replaced as soon as I got to the shop. Roger

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jim in N.M.

02-25-2006 14:06:40




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
I had a rear bearing go out on a electric motor,when I pulled it apart the end of the shaft was galded and way under sized,So I took some plastic covering off of a package of toilet paper and rapped the shaft good and put a new bearing I had on it and it lasted all summer,needless to say I was miles from being able to get a new motor. Jim



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john d

02-25-2006 13:31:09




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
2 come to mind.....

Back in the early 1980s, when "Raiders of the Lost Ark" was playing in movie theaters, I took my son, then about 12 years old, to see a showing that started about 10 PM on a Saturday night. We traveled about 18 miles to the north side of Indy, and as we pulled into a parking space at the theater, I hit a hole in the parking lot, and the car suddenly wouldn't steer. I got out and found that a tie rod had separated, allowing the left front wheel of the old '70 Chrysler to go its own way. I managed to back the car into another spot. We walked a block or so to a pharmacy that was open, and got an inexpensive made-in-Taiwan set of vice grips and a small can of WD40. There were supposed to be two bolts holding the adjusment sleeve on the tie rod. One was gone. The other was rusted badly. I managed to break the remaining bolt trying to loosen it. With a flashlight propped so I could sorta see what I was doing, I had my son start the engine and turn the steering wheel slowly to the right as I lined up the tie rod. I was able to guide the sleeve into the approximate position it had been in before it came off, and then locked it as tight as I could with the vice grips. After determining that I could steer it lock-to-lock without it coming off, we drove home on the back roads at about 10 mph. I squeezed the vice grips so hard with both hands when I locked them that I bent them slightly. I still have them. I took him to the movie another evening!

The quill-return spring broke on the drill press; no quick source of another one. I took the recoil-starter assembly off a junk Sears Eager One (Tecumseh) vertical-pull lawnmower engine, and fastened it with a muffler clamp to the side of the drill press column in front of the motor. Then I took the "pulley" from a Briggs recoil starter - the part the rope winds on that fits under the shroud - and fitted it over the down-feed shaft for the drill press quill. It lined up with the recoil assembly previously installed on the column. With the rope from the Sears unit threaded into the Briggs pulley, it worked better than the original spring, so I never ordered one.

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rustyj14

02-25-2006 10:17:10




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Back in the "Olden days", we who drove the Ford flat-head V/8's, always carried several 1/4 inch lock washers in the glove box, and the necessary old wrench suitable for removing the fuel pump from the oil filler tube! those fuel pumps would get worn and wouldn't pump the gas up to the carb, but a lock washer in the part that fit over the push rod, in the oil tube, would usually get us going again! Of course, after we couldn't get any more lock washers to stay in the tube, it was necessary to buy a new pump! Cost? All of $5! Money was tight back then! 30's to 40's!

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Tim(nj)

02-25-2006 09:40:49




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
December 12, 2002, 2 AM. Had been a wet fall, needed a freeze to combine the rest of the soybeans. Gleaner K2 loses a bearing on the header drive shaft. Only 3 acres left to go, and a major snowstorm was less than 4 hours away. Took a block of hardwood, wedged it between shaft and frame to get the shaft back in alignment, duct taped it in, slathered the contact point of the shaft with grease, and off I went. Lasted long enough to get those last 3 acres. Got the combine and loaded wagons in the shed at 5 AM. 0530 it starts snowing. I slept most of the next day . . . relieved.

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Philmar Farms

02-25-2006 09:39:41




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
We shimmed out the brushs of a Ford generator with the card board of a candy bar wrapper,under a Pabst beer sign at midnight. Got jump start from a tavern patron. That fix took us 125 miles home.



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LumbrJakMan

02-25-2006 08:59:20




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Well I was in need of a Nylon Strap to squeeze the Front Tire to Seat the Bead on my New Holland TC-40. Seems it went Flat over night and came off the Bead ? I didnt have the Bead Setter, I did have Plenty of Starting Fluid. Sooooo ooooo nice round squirt inside the Tire, and a Trail down the Garge Floor and a quick Light . Whhhhoosh. It was set. I actually found good air pressure in it to. I think Next time I will take a Ride up the Road to the Farmers , He has the Nylon Strap. Kinda surprised me when it Lit !!

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Areo

02-25-2006 08:41:30




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
Not a repair as such, but when making adjustment or replacing a bolt out in the field and you need that drop of oil as you tighten the nut pull the dipstick and you have ready source of that precious drop of oil.



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Billy NY

02-25-2006 08:23:13




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 Re: Most unusual repair in reply to Stan in Oly, WA, 02-25-2006 08:18:51  
This ought to be a good one. I remember heating up 12d common nails, flattening and bending them to make a puller to get the fuel filter off my F-150 before, if that counts, it worked, but I do have the correct tool now, still find a few of those nails floating around too.



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Pooh Bear

02-26-2006 21:03:16




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 Re: Most unusual repair in reply to Billy NY, 02-25-2006 08:23:13  
I had an old VW Rail Buggy in high school.
Never could get the charging system to work right.
So I got some water pipe and some flat steel
and made up some brackets and mounted a GM alternator on it.
Ran the belt around the crank pulley, the alternator pulley,
and the original generator pulley to spin the cooling fan.
Worked great for years after that.
I traded the rail buggy off once then a few years later
I went to the guy I traded it to and bought it back.
It still had that alternator on it just like I had done it.

One afternoon we was out in the woods in the railbuggy
and broke a breakline up near the front.
Took a pair of vice grips and crimped it off on
that side and clamped it real tight so it didn"t leak.
We had lost all the break fluid so I got an empty
coke bottle and rinsed it out real good and went
to a nearby creek and got a bottle of water.
Filled up the master cylinder with water and drove home.
Had to flush the system out and refill it with break fluid,
but it got us home anyway.

I"m a big fan of redneck engineering.

Pooh Bear

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