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Tool Talk Discussion Forum

electric motors

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mark

10-29-2005 07:36:25




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I come to confess my ignorance and seek some enlightenment from you electrical guys.

First, what does 'split phase' mean on the tag of an electric motor?

Second, why does a low rpm motor (1725) have 2 or 3 times the torque of a 3450 rpm motor of the same HP?

How do they make a motor high rpm and another low rpm..... what's the internal differences?

thanks.




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Dick2

10-29-2005 11:54:12




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 Re: electric motors in reply to mark, 10-29-2005 07:36:25  
Law of physics: Torque is a function of speed. Tractor manufacturers went from 540 RPM PTO's to 1,000 RPM PTO's to be able to transmit more HP without increasing driveline size to handle the torque.

Just for laughs, I wired a motor with 8 poles once just to see how it would do. It ran fine, but never found a use for it. I imagine it's still in a pile of motors I left at the farm when my brother took over.

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MarkB_MI

10-29-2005 08:58:15




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 Re: electric motors in reply to mark, 10-29-2005 07:36:25  
There are many types of ac motors. Split phase is one of the cheapest, and is used for single phase applications that require low starting torque. (for example, fan motors are usually split phase) Single phase applications that require high starting torque normally use capacitor-start motors, which are more complicated and consequently more expensive.

All single-phase motors require some sort of starting circuit to create a rotating field. (Starting circuits are not required for three-phase motors.) In a split phase motor, the starting circuit is just an extra winding that shifts the phase of the input power. On some motors, you can see the split phase winding when you disassemble the motor.

As B&D said, HP is a function of torque and rpms, but there's more to the story. Different types of motors have different torque characteristics. Most ac motors are induction motors once they're at operating speed; an induction motor must actually run slightly less than its rated "no load" speed to produce torque. A synchronous motor (such as in a clock) always runs at its rated speed, regardless of torque.

One last comment: The brush-type motors used in power tools aren't really ac motors. They're dc motors that don't care if you hit them with ac. So you can run most hand power tools off of 110V DC power. Brush-type motors have high starting torque, don't require starting circuits and can be run at variable speeds.

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buickanddeere

10-29-2005 08:17:56




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 Re: electric motors in reply to mark, 10-29-2005 07:36:25  
Split phase means single phase, two conductors carrying power. Three phase runs smoother, starts without troublesome start switches, phase shift start winding and starting capacitor. Not as smooth running or efficient. Single phase is large and heavy per HP and most limited to 240V.

Three phase uses three live lines at 208,480 or 600V. Higher the voltage, the smaller the size of copper wire or the longer the power supply cable can be.

HP = torque in lb. ft X RPM divided by 5252. On 60Hz power a two pole induction motor tries to run at 3600rpm, four pole 1800 rpm, six pole 1200rpm, eight pole 900 rpm etc.

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Midwest redneck

10-29-2005 15:05:35




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 Re: electric motors in reply to buickanddeere, 10-29-2005 08:17:56  
Thanks for the insite. I have enjoyed learning a lot of electrical stuff from you on this site. Are you an electrical engineer? or just a school of hard knocks guy?



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buickanddeere

10-29-2005 21:15:10




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 Re: electric motors in reply to Midwest redneck, 10-29-2005 15:05:35  
Primarly an expert B.S. artist.



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Stan in Oly, WA

10-29-2005 22:57:50




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 Re: electric motors in reply to buickanddeere, 10-29-2005 21:15:10  
Hi, b&d

On the contrary, your posts make it clear you are highly knowledgeable or expert in a wide range of areas, definitely expert in matters concerning electronics, motors, electricity, house wiring, etc. A BS'er you're not, certainly not on this forum, and I suspect not anywhere else, either.

Don't be shy. You can tell us where you come by your knowledge. We'll still respect you if you're educated---you're Canadian. It's only educated Americans we Americans don't respect.

All the best, Stan

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buickanddeere

10-30-2005 10:42:46




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 Re: electric motors in reply to Stan in Oly, WA, 10-29-2005 22:57:50  
Farm raised and repaired most of the mechanical equipment. Turned the hog operation into a real money maker too via better records and efficiency Returned to country on a hobby farm two years ago. Decided poverty maybe fine topic for people writing country songs but not for myself. Could not see a comfortable and decent income farming. High School Electrical 4yrs, post secondary electrical in college, industrial/construction apprenticeship. And more years than I care to admit working on high voltage, industrial motors, equipment, some electronics and programmable logic controllers in the nuclear industry. Currently maintaining some equipment called the UDM and Mini-Slar. We use sonar, eddy current, thermal solubility testing and impressions of imperfections of the zirconium pressure tubes and calandria tubes in CANDU reactors. If the garter springs are found out of place between the clanadria and pressure tubes. We run a linear induction motor down the channel and give it a nudge. All this while in the reactor building or a contaminated work area. Usually wearing an air supplied suit. The best part was the 10 years of fire/rescue/1st aid at the same plant as both volunteer and full time for a while. Not bragging but for a dumb hick kid with ADHD and a melancholy personality whose Father said he would never amount to a hill of beans. I did do one dumb *ss move in the city that would not have mattered or raised an eyebrow in the country. Cost me the entire downpayment for a house that would have quadrupled it's price since then. And also took the money I had saved to purchase a ring for a very special someone. Lost her too while moping around feeling sorry for myself and didn't communicate with her clearly. I said no, not now. She just heard no. It was a tough decision a few months after she had been introduced to a fellow I admit is a better man than myself. I think she made the right decision though. Sometimes I wonder how she is doing however. Seem to run across her about every four years or so through mutual friends etc. I did happen to drop by her new luxury estate two weeks ago when my travels were re-routed due to circumstances completely beyond my control to within 15 minutes of her place. Only her 14yr old daughter was there at the time. Spoke with her for a while and showed her the family photos I brought with me. She is the kind of daughter every Father dreams of raising. 18 years with the same women and mother of my three dear sweet darling little children. I can remember as a wee kid her mother coming over for visits. One day she showed up thinner and holding a noisy wee thing in her arms. Known her, her entire life. The eldest has feet the same size as his age and he will be looking over the top of my head in about three years. He pulls off A's and a few B's in school. Daughter is blond haired, blue eyed, very musical and unpredictable. Youngest is totally like the wife's side of the family. Despite needing speech therapy and surgery on some birth defect toes .He's a sociable little cuss who always seems to have a group of girls gather all around him. There that should answer all questions.

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mark

10-29-2005 13:07:40




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 Re: electric motors in reply to buickanddeere, 10-29-2005 08:17:56  
Gentlemen,

Wow! What an education.....I could read this stuff all day...because you fellows break it down so a person like myself can understand it. Thank you again.

So, I understand that the difference in a 3450 rpm motor and a 1725 is probably 2 pole versus 4 pole..correct in my assumption?

Now a for instance: I went to Baldor's website and read the performance data for a couple 1.5 HP motors....only real difference was one was 3450 rpm, the other 1725. The slower motor produced about 3 times the torque of the 3450 rpm motor.....I don't recall the exact figures.....but it was like 5 ft.lbs (3650) vs. 15 ft.lbs. for the 1725 rpm motor. Therefore, I would also assume the 1725 rpm motor will start a heavier load...much heavier in fact. True or false?

Thanks.

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MarkB_MI

10-29-2005 18:38:11




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 Re: electric motors in reply to mark, 10-29-2005 13:07:40  
Mark,

Starting torque for an ac motor has less to do with the rated torque and more to do with the type of motor. Split-phase motors have low starting torque, capacitor-start motors have high starting torque. For example, single-phase air compressors almost always use capacitor-start motors.



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mark

10-29-2005 19:03:38




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 Re: electric motors in reply to MarkB_MI, 10-29-2005 18:38:11  
Very interesting. As Paul Harvey would say, And now....the rest of the story..... ...

I put a 3/4 HP SPLIT PHASE 1725 rpm motor on my JD hand crank corn sheller and was....well PO'ed, because it wouldn't start the contraption. Now, after your disseration, it is obvious as to why. I was also dissapointed because it would stall under a load. being the elctrical idiot I am...I was stumped.

So, I decide to buy myself a new motor and away to Ebay I go. I decided to buy a 1.5 horse motor..which of course is a capacitor start type. I was confused as whether to get a 1725 rpm or a 3450. I decided on a 3450. Then after I spends my money...I go look at Baldor's website and go to checking the performance figures and thought...oh crap.....the 1725 has 3X the torque the 3450 does.

But today, I had a brain fart, and yanked the 1 horse capacitor start, 3450 rpm motor from my table saw and try it. WOW! I was astonished and tickled pink to see how well it worked...it was like yanking out a 4 cylinder and dropping in a Hemi. Automatically, I was happy I had bought a 1.5 horse cap. start 3450 rpm motor. However, I am satisfied with the 1 horse now on the sheller and will use the 1.5 on the table saw. By the way.....the motor is a GE, made in the States.

My hat is off to you guys for your kind help and great knowledge of electrical things. Thanks very much for sharing.

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Bernoulli

10-29-2005 13:35:26




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 Re: electric motors in reply to mark, 10-29-2005 13:07:40  
I work on old stationary power tools so I"m always hooking up, swapping or replacing motors. However how electricity works is still a mystery to me. In my experience, high RPM applications work better with high RPM motors. Table saws and jointers are happier with 3450RPM motors.

Amps are a far better indication of power than stated HP. For 1 HP use 12 Amps at 110V for or 6 Amps at 220V. Apparently manufacturers are lying about HP ratings in two ways, assuming their motors are 100% efficient They aren"t. 60%-65% is more like it. They also are using the amount of power consumed when the lights go out rather the the operating power consumption to rate their motors. It boils down to 1.5 true HP is the practical max on a 20Amp 110V circuit.

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Coloken

10-29-2005 14:13:47




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 Re: electric motors in reply to Bernoulli, 10-29-2005 13:35:26  
Yep, some of the "new" (spelled china) ratings realy bug me. Like air compressors with a 5 HP rating that run on a 110/20 amp circuit. Got a friend with a 5 HP one that he runs in his garage..Can't understand why I had to run special wires to my for real 1 and 1/2 HP one. With the losses involved, roughly, a HP take close to 1KW (1000 watts)....like you said, about 12 amps per HP.
Kennyp



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