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Tool Talk Discussion Forum

Sharpening Planer Knives

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LeMaverick

09-08-2005 09:56:08




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Although I enjoy sharpening my knives and tools of all kinds, planer knives had always intimidated me. It seemed like the precision required would be beyond �homeowner level� sharpening ability and equipment. Others may already know how easy it is to sharpen planer knives, but it was a real discovery to me � and possibly a benefit to others.

This morning some nice oak needed to be planed and both sets of knives for my little Delta 22-560 (cheapie 12.5�) model were dull. A new set of knives would cost $20 to $30 on-line and would take some time to arrive. I have no local source.

Out of �desperation� I got out my old faithful Craftsman wet grinder, model 146.66995. It is an inexpensive, compact little grinder (that may no longer be available?) with a fine grit wheel approximately 3� in diameter and 2� wide that spins at low rpm through a reservoir for water below the wheel, and a simple adjustable shelf to set angle. Though not very "professional", it has always done a nice job on chisels, even wide ones, scissors, knives and other tools, so why not planer knives?

It worked like a charm. I set the angle to duplicate the original, and then was careful to grind the length of the blade pretty consistently and relatively slowly. They were not in terrible condition � only dull, not destroyed. It didn�t take more than ten minutes per knife. After grinding, I finished the job with a set of flat diamond sharpeners ($10 from Harbor Freight), taking another few minutes.

What a joy it was to see the planer making nice shavings and producing a beautiful surface. What a sense of achievement, confidence and independence for a few minutes work!

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Bus Driver

09-08-2005 17:15:38




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 Re: Sharpening Planer Knives in reply to LeMaverick, 09-08-2005 09:56:08  
One place I worked for 30 years had a worn Bridgeport mill that was used for about everything. One of the guys rigged up a grinding stone on the spindle and sharpened planer blades very well on it. A good mill does not need all that grit showered on it.



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RayP(MI)

09-08-2005 16:59:31




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 Re: Sharpening Planer Knives in reply to LeMaverick, 09-08-2005 09:56:08  
One of the hardest jobs is alligning the blades when you reinstall them. If they"re not all even and straight with each other and the cutter head, you"ll get poor results: Sounds like you have that one beat! Congratulations!



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LeMaverick

09-08-2005 19:28:26




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 Delta did it for me in reply to RayP(MI), 09-08-2005 16:59:31  
Ray, I didn't accomplish anything significant in alignment of blades. That Delta planer has line-up pins on the cutter head and slots in the knives. It is no challenge at all -- "Insert Pin A in slot B".



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sawtooth

09-08-2005 16:26:58




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 Re: Sharpening Planer Knives in reply to LeMaverick, 09-08-2005 09:56:08  
I used to work in a toolroom and we had a fixture for holding planer blades. This was put on a magnetic chuck (table) that went back and forth on a surface grinder. Used to put the fixture at an angle on the table so the grinding wheel (with plenty of coolant) didn't grind the length at once- otherwise it would tend to heat (even with coolant) and "climb up" or warp up in the middle of the blade. Congratulations on your home job!

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Harvey1

09-08-2005 10:46:12




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 Re: Sharpening Planer Knives in reply to LeMaverick, 09-08-2005 09:56:08  
Lemaverick Sounds almost too easy, glad it worked out for you.



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Larry-IN

09-09-2005 12:54:26




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 Re: Sharpening Planer Knives in reply to Harvey1, 09-08-2005 10:46:12  
Great!! I have been trying to find a good way to sharpen the knives on my little DELTA. I must have a slightly different one as mine has no notches in the knives. Anyway I have tried building a jig and using diamond hand tools etc.

I read this post and thought WOW! I have that same grinder at home that I have never used.

I don't understand exactly how you run the knives across the stone accurately, But I am going home to try.

YOu may have saved me a few hundred dollars because I use lots of knives and have saved about 10 pairs of dull ones.
thanks

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LeMaveick

09-09-2005 15:50:08




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 Go for it in reply to Larry-IN, 09-09-2005 12:54:26  
Larry, that is a great little grinder. I set the "shelf" angle to match the original grind on the planer knives, then hold the knife against the shelf with fingers of one hand and move the blade across the stone with the other hand (and switch half way). Keeping the grind uniform wasn't any problem.

If it works well for you let us know so others will be encouraged to try. (Course, if it doesn't work don't say anything -- hehehehe -- JK). If I can do it you can do it and if you and I can, anybody should be able to. Right?

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