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Which welder should i buy

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tom

01-20-2001 14:33:03




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hi i'm looking to buy a welder for welding stainless steel. i work for 8 mcdonald restaurants
and do their repairs. most of the new s.s in the restaurants is approx. 1/16" some of the older is probably twice as thick .i did some welding in high school (20 yrs ago) ,but haven't touched a welder since highschool. Looking to spend 200.00 to 500.00 dollars for welder and accesaries.Looking for a good name and reliable.
Also any tips on joining stainless sreel would be appreciated. Thank You Tom

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BFO

01-21-2001 10:50:53




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 Re: which welder should i buy in reply to tom, 01-20-2001 14:33:03  
It'll take a lot of practice, but you can manage with a small buzz box. I keep some Esab 308L-17 1.6mm rod around for some thin jobs that come in. It's an AC or DC+, all position rod, that runs at 35-50 amps. You'll have to find out what grade of SS you have then go to a welding supply and get the appropriate rod. Chris is right, Mig would be the easiest for a novice to learn, if you can justify the expense.

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T_Bone

01-21-2001 11:25:56




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 Re: Re: which welder should i buy in reply to BFO, 01-21-2001 10:50:53  
Hi BFO, Considering Tom's task at hand, stick welding would not be appropriate. To much heat spread over to large of a area equals warpage and a poor finish.

Mig would be the thrid hardest to learn for a novice with stick being the easiest to learn.

T_Bone



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BFO

01-21-2001 11:47:53




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 Re: Re: Re: which welder should i buy in reply to T_Bone, 01-21-2001 11:25:56  
Based on personal experience, I would have to disagree.



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T_Bone

01-21-2001 12:51:08




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 Re: Re: Re: Re: which welder should i buy in reply to BFO, 01-21-2001 11:47:53  
Hi BFO, You didn't state what you disagree with so I'll take it to mean the difference between learning Mig to stick.

Lets look at the basic steps involved in stick and Mig.

For stick welding:
1)Set the coreect heat range for the diameter of rod
2) learn to stike an arc.
3) learn how much rod speed is required for the about of amps and the tickness of base metal
4) apply weld metal

For Mig welding with cover gas:
1) Learn what heat range to set welding machine at for a given wire size and base metal
2) Learn what cover gas to use
3) Learn what correct wire speed to use
4) Learn how fast to move the gun for the wire size and amps
5) Apply the weld metal
6) Learn how to check and correct for cold lapp

Although there's much more involved and to consider for any weld joint, I believe this would be the cover basic steps. Now if you disagreed with why Tig would be a better choice for the applicaton given, then you have never installed a commerical SS kitchen for a living.

T_Bone

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BFO

01-21-2001 14:04:56




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 Re: Re: Re: Re: Re: which welder should i buy in reply to T_Bone, 01-21-2001 12:51:08  
Obviously Tig would be the best choice, but given the price range, I'm assuming that's not in the cards.
As far as Mig goes items 1 and 2 can be given over the counter at any welding supply. Items 3,4,5,and 6 can be taught in a day or so. Doesn't require as near as much skill as stick. I'm not trying to offend anyone, but that's a fact.

I'll stand by my statement that statement that Mig is the easier to learn.

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T_Bone

01-21-2001 16:22:16




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 Re: Re: Re: Re: Re: Re: which welder should i buy in reply to BFO, 01-21-2001 14:04:56  
Hi BFO, No offense taken. And thats what I explaining to Tom. If you don't have the experience nor the funds to do the job correct then don't do the job. McDonalds expects very good craftmanship too do there work as I've been there done that and they will not accept anything less.

All welding methods reqiure a high degree of skill level to be profficent at welding. With the proper instruction both methods can be learned fairly easy but surely not in one day or so. I've taught welding and yet to have seen a person man or woman who could be profficent(certified) at welding in less than 40hrs of one on one instruction.

I do however understand why you think Mig is easier to learn as I've had many of students say the same until they took my welding course. It all depends on what instruction a student is given. I taught by a different method. I taught the students what made a "bad" weld so it was easy for them to reconize a good weld and what it took to make a good weld. My reason of teaching this method was, it's much easier to make mistakes while begining to learn to weld then it is to learn how to make a perfect weld. Example, what happens when you have too many amps, what happens when you move too slow, too fast, etc:

T_Bone

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Bertha B Butt to T_Bone

01-29-2001 17:25:11




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 Re: Re: Re: Re: Re: Re: Re: which welder should i buy in reply to T_Bone, 01-21-2001 16:22:16  
T_Bone said "McDonalds expects very good craftmanship too do there work as I've been there done that and they will not accept anything less."

You must not have tried the Big Mac Combo or the #3 Breakfast with pancakes or you would'nt make that statement.

I usually get one of the #3 breakfast combo for my Shotzee she loves them. She is a 17 years old Doberman seeing eye dog my late husband had. Poor Shotzee can't even chew the Mickey D food anymore and when she does it gives her gas. Shew-eeee. It gets awfully crowded in my Datsun pickup with her sitting up front after a trip to MIckey D's house with her.

Maybe you should listen to BFO. I learned to weld like BFO mentioned in just a few hours during WW2 when the men were all gone off to war and I went to work welding aluminum and stainless steel for the airplane folks.

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BFO

01-22-2001 08:02:43




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 Re: Re: Re: Re: Re: Re: Re: which welder should i buy in reply to T_Bone, 01-21-2001 16:22:16  
Well my intention was not to start any sort of debate, I guess we'll agree to disagree.



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T_Bone

01-22-2001 09:52:17




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 Re: Re: Re: Re: Re: Re: Re: Re: which welder should i buy in reply to BFO, 01-22-2001 08:02:43  
I thought we posted here to talk. Next time I'll skip your post so you'll feel better.

T_Bone



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BFO

01-22-2001 11:43:57




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 Re: Re: Re: Re: Re: Re: Re: Re: Re: which welder should i buy in reply to T_Bone, 01-22-2001 09:52:17  
I don't feel bad, and I don't think any less of you, I just don't agree with you. You offered your advice, I offered mine, please do not read any more into it.



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sparky

01-20-2001 23:55:04




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 Re: which welder should i buy in reply to tom, 01-20-2001 14:33:03  
you also have the fumes from the chromium in the stainless to worry about.breathing them is not good for your health.ask me how i know.



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Chris

01-20-2001 21:06:37




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 Re: which welder should i buy in reply to tom, 01-20-2001 14:33:03  
Tom,

I recently purchased a Craftsman 110-volt MIG welder and basic accessories for around $450. I hadn't done any welding since taking a metal working class in college. There I learned a few basics in arc and oxyacetylene welding. With this MIG welder I found making excellent welds on mild steel simple.

MIG welders can weld steel, stainless steel, aluminum, copper, and brass. The required skill level is low... shortest learning curve. The MIG welder is a continuous line feed arc-welding process. All you have to do is pull the trigger and as long as the line fed metal wire is touching the grounded metal surface welding.

Like "stick" arc welding, you must wear the proper eye protection. It can be a little scary the first few time because the eye protection lenses are so dark you can't see anything until you touch the metal creating the ultra-bright arc.
MIG welding is much cleaner than stick welding.

Typical MIG welders use an Argon/CO2 gas. You can however purchase flux core wire line that does not require the gas.

The one drawback I have with my MIG is the cycle (or duty) time. Cycle time is the max working time per 10 minutes. My MIG has a 20% cycle time, thus I can work for 2 minutes and then I have to let it relax for 8 minutes. I'm looking into a $1400 220-volt Millermatic 185 MIG that runs more efficiently.

Hobart and Miller are two very good brands. I believe the Craftsman I bought is made by Century. I have no major complaints with this Craftsman. It was an impulse buy. I tend to think I would have a warmer fuzzy feeling if I had a Miller.

Some accessories/metal working tools I found I needed are: 1) Argon/CO2 tank. Initial tank and gas is $75-125. Refills are $15-30.
2) Porter-Cable 4-1/2" Angle grinder $95
3) Porter-Cable metal Drycut chop saw $450
(Abrasion saws are far less expensive. All I know is the drycut saw makes incredibly perfect cuts with no burrs and the metal remains cool.)
4) I will be buying a "auto-dimming" welding helmet soon ($130-270). The lens varies the shade darkness as you weld. There's no need to remove the helmet to see when not welding. The lens is see through with normal light, then instantaneously darkens when an arc is detected.

Good luck,

Chris

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T_Bone

01-21-2001 09:49:39




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 Re: Re: which welder should i buy in reply to Chris, 01-20-2001 21:06:37  
Hi Chris, I have to disagree with the required skill level is low on Mig welding. As they say "theres no free lunch".

In any welding process, there is a considerable amount knowledge that has to be known about, metal chemistry, metal prep, joint design, cover gases, filler rod/wire and welding machines just to name a few.

You will learn more what I'm talking about as your experience level grows. For the type of welding Tom is considing, Tig would be the only correct choice of welding method.

T_Bone

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Another Chris

01-22-2001 21:19:29




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 Re: Re: Re: which welder should i buy in reply to T_Bone, 01-21-2001 09:49:39  
T-Bone ,
If he thinks welding is that simple let him go. Either he will make someone rich or learn the hard way or both.unless he kills himself in the process,God forbid.... The master at the school of hard knocks has some lessons in store for that boy!



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Greg D.

01-20-2001 17:37:16




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 Re: which welder should i buy in reply to tom, 01-20-2001 14:33:03  
Do yourself a REAL big favor and listen to T_bone on this one. To undertake a project like that doesn`t start with the correct welding machine, it should have started years ago getting the experience welding stainless and fitting it up. What about the plasma cutter you might need to trim and fit the pieces once you get them?????



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T_Bone

01-20-2001 16:07:13




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 Re: which welder should i buy in reply to tom, 01-20-2001 14:33:03  
Hi Tom, Well you have your work cut out for you :)
Installing SS commerical kitchens is really great work but it ain't for the middleaged. About the time you "hand" unload and install 40000lbs of equipment from a simi-trailer each week, you'll be lookin for something else to do!

As far as welding SS counter tops and such for under $500 without welding for 20yrs, your not asking for much are you. For a very experienced welder, it's possible. To try and explain everthing you need to know would take several pages of typing and 10yrs experience. I would suggest you call in a good sheet metal company and let them work there magic.

I'm just trying to put you in touch with reality and maybe save your job as this is an area that you can't nickle and dime together. If McDonalds or the health inspector doesn't see near perfect craftmanship, they'll make you tear it out.

T_Bone

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Fred OH

01-25-2001 05:54:50




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 Re: Re: which welder should i buy in reply to T_Bone, 01-20-2001 16:07:13  
I have been down the stainless steel road myself and the food service industry is pretty touchy. Can't have any welds that are not smooth and blended in. Must be die grinded or sanded smooth. I used the TIG method on everything on the table and maybe stick to weld on legs and bracing underneath. USDA inspectors just love to red tag anything that they can if you get under their jurisdiction. I found the rougher part of it was the cutting of the table tops for the insertion of utensils. Seems that they didn't have plasma arcs at the time. As far as the easiest method of welding, they all require a good bit of skill and practice. In my opinion, the mig is the easiest to learn if there is someone to set up the machine for a newbie. And there won't be in this case as he is in business for himself. I would advise to get an old table and some scrap and give it a whirl. Might become a good welder or even decide he don't like it and bow out. L8R----Fred OH

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