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3 phase

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Stan in Oly, WA

07-13-2005 18:09:42




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It seems like there's a lot of heavy duty welding equipment for sale on ebay which is not hotly contested because it is 3 phase, essentially useless to the average individual. The postings I've read over several years on this forum have given me a general idea what 3 phase is, as well as a feeling for the fairly substantial problems involved in trying to deal with it. But there are still several things I don't understand about it.

Is 3 phase power available to a residential electric utility customer, or to a small shop? Is it prohibitively expensive to have installed (brought to the meter, that is) or to pay for on an ongoing basis? If you had 3 phase power to a shop could you use one leg of it and a neutral for 120V circuits, 2 legs for 240V circuits? Or would you need to have separate single phase service?

What about workarounds like a phase converter, or using a motor to provide a third phase? Difficult, expensive, dangerous, more trouble than it's worth?

Thanks in advance, Stan

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buickanddeere

07-17-2005 07:08:13




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
There used to be some four phase and even some "T" phase power around the country. The odd stuff usually in very old equipment in remote areas, built before three phase 60 cycle became the North American Standard. There was some 25,40 & 50 cycle equipment around as well. It's just a couple of years ago OPG updated the last 25 cycle water turbine 60HZ in the Sir Adam Beck plant at Niagra Falls.

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T_Bone

07-14-2005 23:11:01




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Hi Stan,

If I was going to buy one book on electricity it would be;

Moderen Refrigeration
Goodhart & Wilcox
ISBN 0-87006-642-0
About $50.

This one book has the best explantion of basic to advanced electricity and how to apply that knowledge to many different applications.

The way the info is presented, it's very easy to understand. Alot of therory will not make any sense at first from any text but if you just believe what your reading, you will soon realize what they were trying to teach you, will be explained latter on in practical experience.

T_Bone

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txgrn

07-15-2005 06:34:56




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 Re: 3 phase in reply to T_Bone, 07-14-2005 23:11:01  
T-Bone,

I especially like your comment about ".....how to apply it". In coming up thru the educational system, early on, I had no idea what you did with all the stuff they were trying to teach me.

Had they subscribed to what you said, I may have been more interested (gee I'm gonna need this stuff so I'd better learn it) and my education would have gone much smoother.

Mark



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T_Bone

07-15-2005 10:32:30




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 Re: 3 phase in reply to txgrn, 07-15-2005 06:34:56  
Hi Mark,

Ya I had a real hard time trying to comperhend all the info at first as I kept asking why. I then made up my mind just to believe everything I was being taught as I would find out why at a latter time.

With my new AA (attitude adjustment) I found out I moved quickly ahead and it was actually enjoyable to be able to use what I had learned. The first couple years I kept saying "oh that's why they said to do it that way"

T_Bone

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txgrn

07-16-2005 06:22:44




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 Re: 3 phase in reply to T_Bone, 07-15-2005 10:32:30  
Gotcha.

My problem was that I didn't want to do it (schoolwork) and needed some motivation and had they told me that it may have provided some motivation that was sorely needed. But it worked out ok after all and I agree; putting to use what you had learned and seeing things work like you had predicted is really cool.

Mark



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dr.sportster

07-14-2005 13:20:03




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
You have to ask your power company.If its available then you must change the single phase panel you have now to a 3 phase panel.Any 110 volt receptacle can be run from a 3phase panel.You will not need a separate single phase panel also.Not all 3 phase is 480 volt as there is some confusion here. The power company would give you 120/208 3 phase.Some power companies charge nothing to make the new drop to your equipment.Now if there is a high leg thats a whole new ball game.

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txgrn

07-15-2005 06:31:49




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 Re: 3 phase in reply to dr.sportster, 07-14-2005 13:20:03  
We needed 3 phase service for a new well we installed in the community; 200 gpm pump at 1800 ft. Like 60hp plus the pressure tank pumps (2 at another 60hp). Light bill was to be on the order of thousands of dollars a month. Wanted a line run about 4 miles.....cost us $26k.....course there was no power so they had to put in poles and all.

You would think that they would do it for free with all the power we were going to need, but na-da.

For a farm shop I doubt you'll get it free.

Mark

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buickanddeere

07-14-2005 21:07:54




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 Re: 3 phase in reply to dr.sportster, 07-14-2005 13:20:03  
If one can get even a 120/208 three phase serice then modest sized 480 or 600V three phase equipment is just a cheap transformer away.



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dr.sportster

07-15-2005 12:41:23




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 Re: 3 phase in reply to buickanddeere, 07-14-2005 21:07:54  
My local power company will not give 480/277 to a house or a school.In my area 480/277 is really 460/265.All the schools are running 120/208 off the low side of the outside xfmer.



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tech4

07-14-2005 05:59:57




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Most everything mentioned is correct. No one mentioned phase converters. The best solid state converters can be expensive. My relatives on the farm needed 3 phase power for the grain dryers and 3 phase power was miles away. Another old farmer electrician made them a phase converter with an old 3 phase industrial motor and some capacitors that has been working for years. By shopping for used or surplus parts and the know how you could do the same. There are several diagrams on the internet. I have a link to just one but there are many more.

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MarkB_MI

07-14-2005 04:10:44




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
The only thing I can add to what already been said is that you won't get 240V out of two three-phase legs. The phase-to-phase voltage is normally 208V (120 times the square root of three). You might have to rewire or replace some 240V equipment to work at the lower voltage.

The phase-to-neutral voltage is 120, so 120 volt equipment is fine connected to one leg of a three-phase service.

Three-phase power is normally used in shops that have a lot of rotating equipment (lathes, mills, drill presses, etc.). Three-phase power does not suffer the 120 cycle per second power fluctuation of single phase power, which translates to much less vibration.

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genep

07-15-2005 06:24:06




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 Re: 3 phase in reply to MarkB_MI, 07-14-2005 04:10:44  
I worked as a journeyman lineman for a utility for several years back in another life. Please let me add a little to what has been said.
You can get 240v from a three phase delta connection. The voltage to ground on the secondary phases is 120, 120, and 208v. The voltlage across any of two of the phases is 240. This setup only requires two primary phases out on the street, and two transformers on the pole. A "y" connection (120/208v) requires three primary phases and three transformers (or one three phase transformer) on the pole. The "y" system is better suited to lighting applications, while the delta is generally better for motors, etc.

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dr.sportster

07-15-2005 12:56:42




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 Re: 3 phase in reply to genep, 07-15-2005 06:24:06  
Many electricians have burned up stuff on the delta service correctly marked or not.Those flourescent lights hate that high leg.



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txgrn

07-14-2005 04:49:52




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 Re: 3 phase in reply to MarkB_MI, 07-14-2005 04:10:44  
Hi Mark,

Interesting what you said in your last paragraph. Explains why a 1/2 hp drill press would be on 3 phase. Makes sense.

We used 400Hz 3 phase in our electronic equipment. Not because of the power consumption, but like the precision machines, it was smoother and for us, easier to rectify and filter into DC and when weight and space are issues, that is important.

Mark



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MarkB_MI

07-15-2005 06:02:22




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 Re: 3 phase in reply to txgrn, 07-14-2005 04:49:52  
Mark,

It sounds like you've worked on military aircraft. I think the use of 400 Hz 3-phase in aircraft is driven by the need to generate the various reference voltages used by synchro repeaters. Of course, the availability of three-phase makes it possible to have small, powerful AC motors, very desirable in an aircraft. (Since three-phase motors require no starting circuits, unlike their single-phase counterparts, three-phase motors can be quite compact.)

Just a bit of trivia: Multi-phase power was invented by Nikola Tesla before the turn of the century. Had Tesla (or someone else) not invented it, it's likely that today we would be using DC power exclusively! Tesla licensed his patent to George Westinghouse, but when the royalties exceeded what even Westinghouse could afford, Tesla signed over his rights to Westinghouse for free. So Tesla earned almost nothing for his invention that is the backbone of the world's power distribution.

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Stan in Oly, WA

07-15-2005 17:45:44




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 More Tesla trivia in reply to MarkB_MI, 07-15-2005 06:02:22  
Something I heard a long time ago about Tesla is that he either hypothesized or maybe proved mathetically the possibility of conductor-free transmission of useable energy, possibly electricity. Obviously I know so little about it that I probably shouldn't have brought it up, but I've always admired Tesla. He was one of those geniuses who wasn't enough of a self-promoter to get the amount of recognition he probably deserves. At the same time, he wasn't a crackpot, either, so his more unusual ideas in his field of expertise can't be easily dismissed.

Stan

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MarkB_MI

07-15-2005 19:02:15




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 Re: More Tesla trivia in reply to Stan in Oly, WA, 07-15-2005 17:45:44  
Stan,

If you google on "tesla", you'll find all sorts of bizarre anecdotes on this subject. Wireless transmission of power was one of his dreams; while Marconi saw the use of radio waves for communication, Tesla saw them as a conduit for power transmission. As I recall, he thought he could bounce power off the ionosphere to deliver it around the world. (I don't think he thought about how to meter it, though!)

Tesla experimented with wireless power transmission for years. Eventually one of his experiments melted down the Colorado Springs municipal light plant; that was pretty much the end of his experiments as he was run out of town.

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txgrn

07-16-2005 06:28:47




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 Re: More Tesla trivia in reply to MarkB_MI, 07-15-2005 19:02:15  
I don't doubt that you could provide extremely high power generators and radiate power to be consumed but the process would be extremely inefficient for several reasons.

Course the sun does it all the time and it's obvious how ineffecient it is. (How big a solar cell do you need just to power an intermittently used gate opener.) Only difference between the sun and Tesla are the frequencies...and distance.

Mark

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txgrn

07-15-2005 06:26:14




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 Re: 3 phase in reply to MarkB_MI, 07-15-2005 06:02:22  
Correct on the first assumption.

On the AC-DC thing, I heard that the folks trying to ship power across country learned early on that they could ship ac much easier and I am assuming that they were referring to the ability to run it through transformers, thus stepping it up to ungodly high voltages, with minimum I squared R losses and away they went.

Case in point on ac benefits. Local Rual coop had distribution problems. Had too many customers for the service.

Real simple solution. Doubled the voltage (7kv to 14 kv). All they had to do was put a 2 disc insulator on each pole rather than a single, and install a (new) transformer with half the turns ratio at each customer's house. Real fast and some of the (old) transformers were really old and probably needed to be changed out anyway. New customers needed a transformer anyway so they got the new ones. Slick!

Mark

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MarkB_MI

07-15-2005 08:48:54




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 Re: 3 phase in reply to txgrn, 07-15-2005 06:26:14  
Mark,

Yep, the advantage of AC is the ability to easily transform to higher voltages for distribution. However, without multi-phase power, this advantage was moot because you can't build a big enough single phase generator to generate significant power without serious vibration problems. Tesla's invention of multi-phase power made ac power generation practical. Even after Tesla and Westinghouse demonstrated the superiority of ac power, Thomas Edison fought vigorously to discredit ac. Edison so far as to build an ac electric chair to prove how "dangerous" ac power was. (The electric chair was a failure: instead of instantly killing the condemned man, it slowly incinerated him.)

Today, interestingly enough, when power companies need to deliver power over very long distances (>200 miles, I think), they will often use DC transmission lines, converting ac to dc and back using large generator-motor sets. It turns out that dc doesn't have as much loss over a transmission line as ac, so it makes sense to use high-voltage dc in some cases.

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T_Bone

07-15-2005 10:55:43




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 Re: 3 phase in reply to MarkB_MI, 07-15-2005 08:48:54  
Hi Mark & Mark,

Back in the 70's I lived in Denver and not far from the house was a small transmission building. From what little info I could gather, they were experimenting with microwaving electricity to NY City.

I stopped in to get more info but was promptly showed the front gate. lol

T_Bone



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Chris in Md.

07-14-2005 03:59:22




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
I agree with most of the previous comments. I run a custom millwork business here on the farm I don't feel like I had a choice, three phase was the only way to go. The easiest way to explain it is;the purpose of a single phase welder is to weld, the purpose of a three phase welder is to make money. If you really want to get into three phase, fine. There are some really cool machines available in three phase. However, I would advise you to seek the advice of a friend who has real experience with three phase power that can steer you in the right direction. Three phase can be a fast way to vaporize large sums of cash. Best of luck!

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Jimmy King

07-14-2005 03:34:27




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
You may or may not have 3 phase in front of your house I do. Like the other post said see if there are 3 lines and 1 ground on the poles. My B I L used to have a saw mill on 3 phase, there is a monthly charge which is not cheep, even if you don't use it.



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buickanddeere

07-13-2005 23:13:42




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Pop the terminal box cover off the welder. I've seen several 600V welders that used only two live lines internally. The only reason these single pahse welders were connected to three phase circuits was to get the high voltage instead of 240.



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Bob

07-13-2005 21:01:55




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Depending upon how heavy you intend to use the 3-phase equipment, various forms of phase conversion may be practical for you!

Check out the link below, to the Practical Machinist BBS covering phase conversion and VFD's:

I'm VERY lucky to have 3-phase at my farm shop, and have been able to get some bargains on 3-phase stuff. A neighbor (now deceased) had a Certified Seed cleaning plant on his farm, and no three-phase. He ran the cleaning mills and elevator legs for many years on a rotary phase convertor with no problems.

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Charles (in GA)

07-13-2005 20:17:55




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Exactly what Mark says below. Count the wires on the pole that run on insulators, one wire is single phase, three wires are three phase. Below either of these will be a netural. Unless you live on a main road, near a town or city, it is unlikely that you will have three phase nearby.

To install it, you indeed would need a special, very expensive circuit panel and breakers. In addition, you would need a single phase panel for ordinary circuits.

I have a friend who is a long ago retired Eastern Airline Pilot. He built a southern mansion like house (that would make Tara in Gone With the Wind look small) and had three phase run to the house to power the air conditioners and a few other items. An expensive way to go in the 1970's (or late '60's, I'm not sure which) and in todays dollars, it isn't worth it.

Businesses such as convience stores and fast food places can use three phase as they have lots of coolers and other equipment that use three phase. They also can use two of the legs, 277V for flourescent lighting, saving them big $ in the long run on electric service and operating costs, and equipment purchases (no motor starting condensors or other problems on three phase)

As noted, normal, single phase welders are not that expensive a proposition.

Charles

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txgrn

07-13-2005 19:11:56




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Go outside and look at the closest power pole to your shop. You will see a power line on a glass insulator and a ground wire running along side it. Go down the road and look till you see a pole with 3 wires on 3 separate insulators side by side (on a cross bar) and the ground and you have found your closest 3 phase source. At the cost of about $5000 per mile you can have it in your shop.

As far as a converter, on a welder you are talking about serious current. A converter will run a 1/2 hp lathe or something like that ok, but to get one big enough to supply a 200a welder you are going to pay some bucks.

My last stick welder purchase was a 200amp AC-DC and was a 230 volt Miller brand. Bought it from the local welding materials supplier. Cost was about $250 in 1995 dollars. Made to order, made for the farm and made to run on available juice.

You aren't going to get there fooling with that stuff on ebay.

My 2C

Mark

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old

07-13-2005 18:21:12




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 Re: 3 phase in reply to Stan in Oly, WA, 07-13-2005 18:09:42  
Getting 3 phase isn't worth it unless you plan to do a lot of stuff to make $$$. Also 480 volts is not a good thing to play with unless you know what your doing.



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