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Welding question: MIG Carbide Hardfacing

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Dave

01-09-2001 06:04:35




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This may be off topic for this forum, but some here sound like they have melted a few pounds of metal. Has anyone tried MIG carbide hardfacing? What manufacturers equipment did you use and what did you like/not like about it? What are some common errors in using it? I have a 250 amp MIG and usually is loaded with .045 S-6 and 75/25 argon/O2.
Thank You.




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Steve U.S. Alloys

01-09-2001 14:00:14




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 Re: Welding question: MIG Carbide Hardfacing in reply to Dave, 01-09-2001 06:04:35  
I should also add that WC is ideal for abrasive wear. It is not suited to applications involving impact that would be described as anything other than low impact. WC also has good hot hardness. With the addition of cobalt, it is even more ideally suited for abrasive wear at elevated temps.

Most people who experience poor or less than ideal results from hardfacing have chosen the wrong alloy, the wrong process, the wrong procedure, or a combination of these.

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Dave

01-10-2001 06:38:03




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 Re: Re: Welding question: MIG Carbide Hardfacing in reply to Steve U.S. Alloys, 01-09-2001 14:00:14  
Than you for response Steve. To clarify what I'm considering, I use bolt on cutting edges with TC applied by my cutting edge supplier, at additional cost. The process they use involves a hopper with small chunks of TC that drop into the weld puddle before it solidifies, they cahrge by the inch and is costly. I'm working with very abrasive material. For this use it has been worth the extra cost of having it applied to a new replacement edge by seller, because they wear so much longer.
I am considering a setup for use with my welder to do this myself. I'm still trying to figure out whether it will be more cost effective than a hardfacing wire or continuing as is.
Thank you.

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Steve U.S. Alloys

01-10-2001 12:17:10




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 Re: Re: Re: Welding question: MIG Carbide Hardfacing in reply to Dave, 01-10-2001 06:38:03  
Dave,
After my previous post I came to realize that I just told you what you already new. Sorry about the brain fade on my part.

I don't think you can justify the cost of the equipment for DIY wear plates unless you really have a heck of a lot of 'em or you can sell some to others. I can quote equipment to you and WC particles if you need that for consideration. Let me know via private e-mail if that's what you want to do.

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Steve U.S. Alloys

01-10-2001 12:04:30




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 Re: Re: Re: Welding question: MIG Carbide Hardfacing in reply to Dave, 01-10-2001 06:38:03  
Hi Dave,
You're welcome sir. I'm not trying to sell you something here, I'm just going to let you know how they do that. We sell a system for doing that. You use carbon steel plate and a wire to serve as a matrix for WC particles. I like to use a hard wire for best results but you don't have too. We have the particles in several mesh sizes for different applications. You can mix them together also. The system is a simple motorized hopper with a tube that attaches to the nozzle on the wire feed gun. A piece of carbon is used to keep open the predrilled hole for bolts or plug welding. Steve

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Steve U.S. Alloys

01-09-2001 13:34:14




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 Re: Welding question: MIG Carbide Hardfacing in reply to Dave, 01-09-2001 06:04:35  
Hello Dave,
There are many different types of carbides manufactured from the various metals that will produce carbides. If you are referring to tungsten carbide (WC), there are some rules of thumb for it's application.

WC content is something to be aware of. Some manufacturers cheapen their product by reducing the percentage of WC in the electrode, much the same as some of them reduce the percentage of silver in solders and brazing alloys. This is the case with WC powders as well.

The mesh size of the WC particles can be important when applications involve a slurry rather than sliding abrasion.

WC should not be deposited in more than one pass as the WC particles will sink in the matrix. They should not be overheated either as this will re-alloy them into a softer material.

As with any hardfacing job, dilution of the deposited material with the base metal should be kept to a minimum.

There should be no need for a shielding gas as most modern hardface wires are of the open-arc variety. I always recommend that the manufacturers parameters be used for voltage, amperage, wire speed, stick-out, etc.
Steve

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