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3-phase

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Dave (IL)

12-28-2004 20:43:55




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If I have this:
Three-phase, 240/120-volt, four-wire, grounded, open-delta (motor loads limited
to 40HP or less)

Can someone tell me what I would see with a voltmeter accross the various wires and to ground?
I think I'd see 120, 120, and 240 to ground on each of the wires respectively.

I'm only trying to understand a little better to understand future options. I'm not rewiring anything.

I've pretty thouroughly scanned Comed's service document. I see the choices but not a good explanation.

Thanks - Dave

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gf

12-30-2004 11:36:32




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
Dave,

The post of Dave - ORd is right on except for the last statement about the wild leg possibly going down. That"s why they call it a wild leg, because it doesn"t stay right at 208. When the single phase loading gets unbalanced, the wild leg swings up and down with the unbalance. It drives engineers crazy.

Gary



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Bob

12-29-2004 08:14:41




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
To clarify my previous post, I stopped at the farm this morning, and checked the notes at the grain dryer.

We have 240 Volt three phase open delta.

Phase voltages read 125, 208, 125 Volts to ground.

With the motor load of the grain dryer setup, and inherent phase imbalance of the open center system, the voltages would read 125 180 125 to ground at full load.



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Dave (IL)

12-29-2004 08:30:06




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 Re: 3-phase in reply to Bob, 12-29-2004 08:14:41  
Yep. Thanks. That's factual evidence of what I've been starting to figure out.
4 wire delta - wild phase but you get 240 phase to phase.
4 wire wye - 3 equal legs, but only get 208 phase to phase which isn't going to be enough for some equipment.
The office building I referenced below clearly had 4 wire wye.



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LumbrJakMan

12-29-2004 06:54:48




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
Bus driver , When I was taught , we called the High leg . The Ba$tard leg. , I asked my father why , and he said if you get hit with it will hurt like a BA$TARD. Seriously , thats what we call that leg .



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Dave (IL)

12-29-2004 08:20:14




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 Re: 3-phase in reply to LumbrJakMan, 12-29-2004 06:54:48  
I don't have existing service. I'm in the very initial stages of thinking about a building which might eventually include a fair amount of machine tools. ComEd's gonna ask questions. I want to have some idea what I'm talking about.

I've heard about the wild phase for years, but about 20 years ago was involved in an office building with 3 phase that didn't have a wild phase - just had 3 120 volt lines and the space planners / consulting engineers had totally screwed that up. Cost my company about 50K to fix their totally eff'd up original installation.

I found exactly what I was looking for at the linked location.

Thanks to all.

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buickanddeere

12-29-2004 19:19:26




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 Re: 3-phase in reply to Dave (IL), 12-29-2004 08:20:14  
Do they ever use a 480 volt three phase closed three wire delta with center taps on all three windings. And bring out true 240 three phase three wire from there?



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Dave (IL)

12-29-2004 20:35:54




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 Re: 3-phase in reply to buickanddeere, 12-29-2004 19:19:26  
You are asking me? You're so far ahead of me in this, I'm just barely hanging on. I understand sine waves and phase and voltage and such, but I really don't know the distribution networks. I vaguely understand wye's and delta's but you have a grasp of those concepts that's way beyond me at this point.
I look at this stuff as somebody hands me a few wires. I want to know voltages and maybe phases, but how it got there, I don't know.
This is what ComEd lists as available:(three phase)
a. 120/208 volt, four-wire wye*
b. 120/240 volt, four-wire delta
c. 240 volt, three-wire**
d. 277/480 volt, four-wire wye***
e. 480 volt, three-wire wye or delta***
I think "c" is what you are referring to and it is footnoted with: ** Only available in conjunction with a separate 120/240 volt single phase service in
certain localities in the City of Chicago.
The architecture of the feeds and transformers that would get it to me is way over my head at this point.
But I am certainly enjoying this class :)

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Dave (IL)

12-29-2004 18:36:05




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 Re: 3-phase in reply to Dave (IL), 12-29-2004 08:20:14  
Very interesting posts, but I'm having to read real slow and think hard.
I don't believe open delta is an issue here. I believe the 120/208 wye and the 120/240 delta will be my choices. I'm also coming to the conclusion that 120/208 wye is the most common new service - there are more office buildings going up than big machine shops.
I have a bunch of questions but I'm gonna study some more and I think some of the answers will become apparent.
But one last question for now - it's my understanding that most machine tools / motor controllers etc need 240 +- 10%. Does this then REQUIRE 120/240 delta or is there something else I'm missing?
Thanks again - very helpful.
Dave

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buickanddeere

12-29-2004 10:15:56




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 Re: 3-phase in reply to Dave (IL), 12-29-2004 08:20:14  
Those open Delta configurations are a bit scarey and tough to load balance. They were used by people trying to save the very last penny on installtion costs. Or for where very low power requirements and true three phase 120 degree separated power is required. The open delta is used in power metering and protection circuits in power supply services. The wye-wye system and the wyw centers grounded is 99.99% of new installations. Smaller loads are fed from an open delta 600 to center tapped/grounded wyw for 120/208V. Sometimes the taps on the transformer is boosted a little to get about 129/224 so the single phase 240V loads run a little better. Have to watch that voltage doesn't fluxuate up during off peak hours and get the 120/208 equipment more than 110% of rated. Most of the heavy or long distance lights in commercial buildings are single phase 347v I guess in the US it would be three wire 480V, 480/277 four wire or four wire 120/208 system coming into the building service? Do they tap one 480 winding auto transformer style for 120/240? on an ungrounded three wire system? Or install a delta wye transformer set to go from 480 to 120/208?

In downtown Toronto during the 1960's there was a push for a simpler cheaper 240/416 service. All lights, office equipment etc was to be 240.Everything in Europe was 240 so they thought no problem here. And motor loads 416V. The very few 120V only loads were fed from a small bank of stepdown transformers. Today the serices have had a whack of extra transformers added for the 120 loads. 416 motors are hard to come by so an oversized US 440V often gets used as an replacement.To cope with the low voltage.

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David - ORd

12-29-2004 09:51:45




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 Re: 3-phase in reply to Dave (IL), 12-29-2004 08:20:14  
Around here, it is very common to use center-tapped grounded open-delta configurations for farm loads.

Typically, the center-tapped transformer supplying legs A and C is much beefier than the smaller transformer supplying leg B (the wild leg). Something like a 50KVA main transformer and 5 or 10 KVA phase B transormer is typical.

The electric company sizes the transformers assuming that the bulk of the loads will be single phase loads, with a relatively modest amount of three phase loading. The big transformer drives all of your single phase loads -- the "wild leg" is generally only brought in for three phase loads. The advantage to the power company is that they only need to bring in two of the three high voltage phases, three, and they only need two transformers vs. three. The disadvantage is that the arrangement is less efficient at supplying three phase power for a given wire size, and the phase balance and power quality of what the end user gets is less than with a true 3 phase wye or 3 phase delta arrangement. If you drive down the road past your house and see 4 high voltage wires, then there are already all three phases available at the road. Look at the power poles serving your neighbors. If you see three equally sized transformers, then true three phase is availalbe. If you see a big transformer and a small transformer, you may be looking at an open delta configuration.

The three phases delivered to you should read 120 volts phase to neutral for phase A and phase C, with 208 volts phase to neutral for phase B. I disagree with the posters that say this will go down to 180 volts with loading.

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buickanddeere

12-29-2004 19:10:00




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 Re: 3-phase in reply to David - ORd, 12-29-2004 09:51:45  
A phase converter may drop the "wild leg" voltage to 180 and have an varying phase shift away from the desired 120 degrees. Never ever, ever see an single phase/three phase open delta system here. Three phase services are 600/347 for heavy loads then feeding a closed delta/center grounded Wye 120/208 for lighter/domestic loads. Some low powered three phase services are 120/208 four wire right off the pole. On rare occasions an open delta three phase step down system from utility grid to 208 or 600 is found around some old small factories. Standard farm services are 200amp or 400amp 120/240. True three phase if more power is required. And homes 200amp 120/240. Lines down the road are either single phase with two wires or three phase with three wires. No "earth return" one wire single phase distribution systems. Still a few sawmills and mines up north with their own hydro electric turbines. Some of them on 25,40 or 50 cycle. Some even use a four live wires in a 90 degree phase rotation. That can be mimicked off a three phase system with a couple of phase shifting transformers. I can't recall the whole name but it's "_____ __ T"? Interestingly enough the last of the 25 cycle water turbines have just been changed out in Beck 1 at Niagara Falls. Some of the steel rolling mills in Hamilton still use 25 cycle power on some AC to DC motor-generator sets.

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Bus Driver

12-29-2004 05:17:28




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
The neutral in the situation you describe is created by a center-tap of one of the transformer windings. Voltage from the neutral to the phases will read 120, 120, 208. Each of those voltages is single phase. The phase-to-neutral that reads 208 is called the "High Leg" and is required by code to be designated as "Phase B" and marked durably by orange. The type Delta arrangement you have is best for loads that are mostly 3-phase with only limited 120 volt single phase loads. For single phase 240 volts, connect to any two of the phases. Balancing the loads on the phases will yield best 3-phase performance.

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Bus Driver

12-29-2004 11:59:55




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 Re: 3-phase in reply to Bus Driver, 12-29-2004 05:17:28  
In the case of the center tapped transformer secondary winding for the lower voltage single phase, that tap for neutral is the only lead that will be grounded. And if such a lead exists, it MUST be grounded. Grounding an additional point on that system would be very destructive as all other points on that system would be at different potentials.



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buickanddeere

12-28-2004 23:35:44




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
Can you safely see on the low voltage side of the service transformers or at the service mains. Where one of the lines that is "live" when a three phase load is used. Is tied/refernced to ground? Those open grounded or closed grounded Deltas are not very common. Anything on any nameplates anywhere safe to read? May see 120,120 & 0 to ground. May see 208 phase to phase. May see true 180 degree 120/240 on one center tapped delta leg. May see 240,240 and 0 to ground and 416 phase to phases.

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Dave (IL)

12-28-2004 21:37:31




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
I believe these are very specific definitions and completely define what is on the wire. Here is a sample and it is similar to that found on a number of providers service documentation.
This is why people tend to have very different understanding of 3 phase. They have dealt with different types and not been aware of it.
Is the 170 to ground?

Example:
Underground Service:
The following underground service may be provided:
� Single-phase, 120/240-volt, three-wire, grounded.
� Three-phase, 208Y/120-volt, four-wire, grounded, wye.
� Three-phase, 480Y/277-volt, four-wire, grounded, wye.
� Three-phase, 240/120-volt, four-wire, grounded, open-delta (motor loads limited
to 40HP or less)
� Three-phase, 480/240-volt, four-wire, grounded, open-delta (motor loads limited
to 40HP or less)

Overhead Service:
The following overhead service may be provided:
� Single-phase, 120/240-volt, three-wire, grounded.
� Three-phase, 208Y/120-volt, four-wire, grounded, wye.
� Three-phase, 240/120-volt, four-wire, grounded, delta.
� Three-phase, 480Y/277-volt, four-wire, grounded, wye.
� Three-phase, 480/240-volt, four-wire, grounded, open-delta (motor loads limited
to 40HP or less)
� Three-phase, 480/240-volt, four-wire, grounded, delta ( for motor loads of 40HP
or greater, served from overhead primary lines only)

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Bob

12-28-2004 21:12:04




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
You'll see 180 Volts, more or less, on the "wild phase".



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Butch(OH)

12-28-2004 21:11:51




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 Re: 3-phase in reply to Dave (IL), 12-28-2004 20:43:55  
I am less than an expert at 3 phase electrics but have learned a bit over the years in the quarries I work. Voltage to ground varies with the type of transformer used and I believe different generation equipment. Some transformer terms I remember are delta and wye, there may be others. Your three phase legs are checked for proper voltage by checking across the legs L1-L2, L2-L3, then L3-L1. You should be reading 220 or 480, other voltages are very uncommon except in huge motors, I have never heard of 110 3 phase but I huess it is possible. If you are generating your 3 phase with a rotory or static converter you will have voltage variation in the 3rd or generated leg. Could be low to non exsistant with a staic, with a rotary it could be low, right on or high depending on the motor load and run capacitors used.

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steveormary

12-29-2004 05:08:10




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 Re: 3-phase in reply to Butch(OH), 12-28-2004 21:11:51  
Dave(IL)

Be aware of the dangers of the grounded phase in a 3 phase system. I never could get an explanation as to why they used that system.

steveormary



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steveormary

12-29-2004 19:17:26




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 Re: 3-phase in reply to steveormary, 12-29-2004 05:08:10  
Dave(IL)

Read thru the above posts again. Some of this stuff is comming back. Alot of 3ph motors will run just fine on 208. I would think the best system to go with would be a 208/120 3ph 4 wire installation. This would give you the 120 for lights and recepts and the single phase or 3 phase you would need for motors or other equipment. Be careful and have a prosporus and Happy New Year.

steveormary

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Dave (IL)

12-30-2004 06:38:35




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 Re: 3-phase in reply to steveormary, 12-29-2004 19:17:26  
I've been re-reading and I will continue along with a bunch of web research.
My machine tool guy is a EE with a lot of experience in setting up and troubleshooting BIG CNC equipment. But he's a little hard to talk to sometimes for two reasons - (now no offense to anyone here). He's a stereotypical, bull headed, narrowminded, arrogant engineer! And to make it much worse - he's my son! :)



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buickanddeere

12-30-2004 10:28:45




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 Re: 3-phase in reply to Dave (IL), 12-30-2004 06:38:35  
Finding out what the machines require as you stated is #1. Certainly the 120/208 center ground four wire Wye is the simplest, cheapest, most forgiving and easiest to wire and balance. Sometimes it's easier/cheaper to transform 208 to 480 or 600 if just one or two small machines require high voltage. It certainly allows dropping wire size on long runs and heavy loads. Otherwise the 277/480 Wye is flexible as well. And allows for future expansion. A modest delta/Wye transformer to run 120/208 loads from the 480. And 480 direct to the big stuff. If something just had to have 240 three phase then 480 three wire delta to 240 three phase delta can be done reasonable cheap. Around here power rates for single and three phase vary widely. Single phase is cheaper per Kw until more than a 120/240 400amp service is required. Some small shops & farms bring in single phase and operate a variable fequency drive (VFD) set at 60 Hz/three phase output. Still more operate with rotary convertors with various degrees of success. Looking through the local industrial buy/sell. Some good used transformers from office buildings. Can be had for about the price of scrape copper & steel. Intersting how the grounded delta is used in IL. Around here the utility inspectors would have a fit.

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