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Tool Talk Discussion Forum

Poulan Farm Pro 375 Chain Saw

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DaveL

11-13-2004 19:12:17




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I bought this chain saw new back in 92. It is the best chain saw I have ever owned. It has cut mountains of firewood without a problem. I now have to change the Chain sprocket as it is worn. Does anyone know how to do this? I have tried to unscrew the clutch from the crankshaft, but the cylinder keeps moving and I can't lock it in place. I have tried placing a socket on the opposite side (Flywheel/Magneto) but that nut turns when I grab the clutch. I have tried opposite directions to no avail. Thanks for any tips. DL

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sawtooth

11-14-2004 12:47:56




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
I have a saw that needs a new drive sprocket too. Hadn't thought about it yet but seems like with the bar and chain on you could clamp the chain enough so the sprocket can't turn (or would the clutch beat you on this idea)? Or couldn't you get to the sprocket with the bar mounting part in place? Would scare me to force against the connecting rod with a rope in the cylinder. Nut loosens by turning toward the direction the chain goes...

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Slofr8

11-14-2004 12:32:09




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
Dave, you can use the knoted rope as suggested. We used to use the plug wrench on the clutch bolt (Huskey) and turn it to the 9 or 10 o'clock position. Then, give the wrench handle a sharp whack using the edge of the bar of the saw. 9 times out of 10 the clutch will spin off with out blocking the piston. Whole thing can be done on the tailgate of a pickup in 5 or 10 minutes.
Dan.



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Vern-MI

11-14-2004 04:30:46




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
I use an aluminum drift against the clutch shoe retainer plate screw. I first replace the three screws using a socket head cap screws and then use the aluminum drift up against the screws and hit it in a loosening direction with a small ball peen hammer. Usually the crank threads are left hand so the clutch must be rotated in a clockwise direct in order to loosen.



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Michael_E_Tx

11-13-2004 20:39:13




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
Easiest way to "lock" the crankshaft with materials on hand is to use a piece of rope (preferably non-linty) through the sparkplug hole. Bring the piston up close to the top, so as to prevent getting rope in ports or reed valves, insert rope. The piston will compress the rope and stop. Otherwise, both Stihl and Husky sell a simple device to accomplish the same. One is plastic, one is metal and screws into the sparkplug hole.

The clutch assembly has reverse threads, or lefthanded threads as some folks say. This is to prevent the torque of the engine spinning your clutch assembly off everytime you put a load on the saw. Most saws are this way. I'm not a chainsaw mechanic so I can't say if all are set up that way, but for sure the vast majority are.

Good luck. I recently changed a sprocket on an older Poulan for the first time and it was easy. The clutch assembly had a nice long piece right across the center which I used to turn the assembly off the crank with a large pair of channel locks. You do not have to be too concerned about how tight you get it when re-installing as the torgue of the engine will basically do it for you. However, don't fire it up without putting the bar and chain back on first.

Mike

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Greg C.

11-13-2004 20:33:22




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
It is left hand thread. You can hold the piston with a piston stop or use rope. Pull the spark plug and bring the piston almost to the top of the cylinder and stuff some 1/4" rope of similar sized rope in the cylinder. You want just enough to stop motion of the piston not too much or it can get caught in the ports. Its very self explanatory. Now the clutch on this model I believe takes a spanner wrench with pins that engage the clutch spider to spin it off. You can also carefully put a steel bar or punch against the spider and tap it off in the direction of the arrow on the clutch. Now if its a nut that holds it you simply use a ratchet or impact to take it off. Now when you reinstall it you just need to hand tighten it it will tighten up when you run the saw. If you think you need the clutch wrench and piston stop any small engine shop should be able to get them.

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Kevin (FL)

11-13-2004 19:47:52




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
Dave,

I use an impact wrench (VERY CAREFULLY) and make sure you know which way the threads go. It seems like I once came across a chainsaw that had left-hand threads on the crankshaft, but that might have been on the flywheel end. Another option is to buy a special tool made of tough plastic that threads into the cylinder (in the spark plug threads) and the end of it jams up against the piston when you try to turn the engine over. Option 3--remove the starter housing and you can hold the flywheel (I hold it wearing a welding glove.) with something and then loosen the nut. Be sure you torque it to spec when you re-assemble.

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Kevin (FL)

11-13-2004 19:46:27




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-13-2004 19:12:17  
Dave,

I use an impact wrench (VERY CAREFULLY) and make sure you know which way the threads go. It seems like I once came across a chainsaw that had left-hand threads on the crankshaft, but that might have been on the flywheel end. Another option is to buy a special tool made of tough plastic that threads into the cylinder and the end of it jams up against the piston when you try to turn the engine over. Option 3--remove the starter housing and you can hold the flywheel (I hold it wearing a welding glove.) with something and then loosen the nut. Be sure you torque it to spec when you re-assemble.

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DaveL

11-14-2004 14:01:27




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 Re: Poulan Farm Pro 375 Chain Saw in reply to Kevin (FL), 11-13-2004 19:46:27  
Thanks everyone for all your good ideas. I will try the piston stop and see if I can free the clutch that way. My main concern is to do no harm!!!. Davel



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wgloff

11-14-2004 17:07:33




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 Re: Poulan Farm Pro 375 Chain Saw in reply to DaveL, 11-14-2004 14:01:27  
Be very careful with the impact. Many saws are being made with the flywheel key cast into the flywheel. One good hit with an impact and no more key. Use the rope, works every time.



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