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Tool Talk Discussion Forum

Well pump pressure tank recharge.

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Don V.

11-10-2004 15:49:58




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I have standard residential well pump and a large galvanized tank. Id like to drain and recharge it as a matter of regular yearly service. Can anyone chack my preocedure and insure that I understand the correct way to do it.

1) Turn off the breaker for the pump.
2) Open faucets until the pressure drops to near zero, or listen for when the tank starts to empty.
3) close the valve to the house side of the tank to allow the air to build.
4) Attach the air compressor hose and charge the tank to 30-35 psi. FYI - I have a pressurized air line in my pump room powered by my air compressor in the garage, I installed a regulator and can set it to 35 to insure proper pressure and compare it to the gauge on the tank.
5) Once at 30-35 psi, turn on the breaker and let the pump fill and pressurize the tank
6) Open the house side service and let it charge again.
7) Have a beer and walk around the house and run the faucets to let any trapped air from the drian out procedure escape.

How does this sound? Also, what id a decent pressure switch adjustment, right now i think I have 60/40psi.


Thanks!!!!

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Charles (in GA)

11-11-2004 15:31:43




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-10-2004 15:49:58  
My private Fly In community operates three deep wells for our water system and one more exclusively for runway irrigation. All three system wells are deep pumps. Two supply 1500 gallon horizontal tanks and one supplies a jury rigged system using four 115 gal bladder tanks plumbed together.

We used to have problems with the big tanks becoming water logged and about every three months or so someone would use an air compressor to increase the head charge on them and the water level would go back to the normal 2/3's as evidenced by the sweat lines on the tank. we grew tired of this arraingement so during a pump and pipe replacement, the installer suggested a solution he used with great success. At the bottom of the top section of pipe in the well (1-1/2" which is 21 ft sections) instead of a coupling, he used a Tee fitting. in the side of the Tee he inserted a rubber plug that screwed in and had a small hole, about 3/32" or so in it. At the top of the well he installed a Tee instead of an elbow and on the top of the Tee he used reducers and a Schrader valve (tire valve) that is left uncapped.

When the pump is running water is constantly being peeded back into the well via the hole in the rubber plug, but the loss is minimal. When the pump stops the water begins to drain out of the hole, back into the well and is replaced by air sucked thru the shrader valve.

The next time the pump starts up, this column of water being pushed up by the pump, pushes the volume of trapped air in the 21 ft section of pipe, into the 1500 gallon tank where it replaces the air that has previously dissolved into the water. End result is a perfect air to water ratio in the tank all the time and no need to replinish or adjust the head charge on the tank.

Sorry for the long post, thought you might find this interesting.

Charles

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1945A

11-11-2004 06:28:44




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-10-2004 15:49:58  
Years ago, I had a well/galvanized tank such as you describe, and it would periodically get "water logged" (air in the tank would eventually get displaced by water) and I could tell when this happened because the pump would cycle constantly.
Easiest way to remedy was to turn off breaker to pump, open line to drain tank, but I just let it drain to the bottom of the pipe plug that was in one side of the tank, about half way up. Once the water level got that low, there was enough air for the "precharge"---

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David - OR

11-10-2004 18:53:26




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-10-2004 15:49:58  
The sequence you propose is not quite right.

Your objective is to get the water out of the tank, in order to restore draw-down volume, not to precharge a tank that is almost full of water, which won't do anything for you.

Shut the electrical power to the pump off.

Turn on a faucet until the pressure drops to zero. Turn off the valve that should be between the outflow of the tank and the rest of the house.

Connect a hose to the drain valve that should be below the bottom of the tank. Put the other end where the water can drain away without damage.

Open the drain valve.

Use your compressed air hose at the fitting on top to help push the water out of the tank and thence out the drain valve. You want to end up with the tank almost empty of water.

You can precharge the tank if you want. But without a bladder the air will tend to dissolve into the water relatively quickly. I think the normal practice with non-bladder tanks is to drain the tank completely, then let it fill up with water starting from zero pressure. You will end up with the tank 2/3 full of water at the cut-out pressure.

Turn the drain valve off, turn the pump power back on, turn the house water back on. Open a tap somewhere. Let the pressure drop until the pump comes on. Time how long it runs. A 3/4 horsepower pump should run for at least one minute each time it starts. That is the main purpose of the pressure tank.

40/60 is a good choice to get minimal fluctuations in the house. It is more demanding on your pump, well piping, and pressure tank. It will get to be tough to get one minute run-times at 40/60 with a non-bladder tank due to the air getting dissolved in the water. The higher the working pressure, the faster this happens.

On my previous house, I used the biggest bladder tank that Home Depot sells and got about a 3 minute run time with a 3/4 horsepower pump and 40/60 settings. This worked fairly well.

The current house uses a 3HP 3 phase motor and VFD drive on the pump with the same size pressure tank as the old house. The 1 second frequency ramp afforded by the VFD eliminates the starting inrush current and thus the need for two minute run times. It would have taken 3 of these big tanks without the VFD.

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Don V.

11-11-2004 04:14:35




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 Re: Well pump pressure tank recharge. in reply to David - OR, 11-10-2004 18:53:26  
David,

So you suggest letting the tank fill and reach its own cut out pressure without any pre-charge? I only ask because it seems at one time or another they tank was charged w/ 30 psi. Its written on the tank. "30psi 10-10-2001" Also, the drain and outlet to the house side service are on the same "outlet" pipe. As you can imagine, my goal is to extend the life of my pump.



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David - OR

11-12-2004 08:26:40




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-11-2004 04:14:35  
If you can get to one minute run times, however you do it, you have suceeded in extending the life of your pump.

If you can't separate the house water from the tank drain, then just open both valves and blow the tank empty. I prefer to close the house off so you don't get lots of "puffs" of trapped air later, scaring other users of the plumbing. But it isn't critical...

I think if you start with an empty tank ON A NON-BLADDER TANK you do not need a precharge. Or you can drain it halfway to 3/4 of the way and precharge it.

On a bladder tank, drain it empty and precharge to 2PSI less than the cut-in pressure.

You can tell between a bladder and non-bladder tank by opening the drain valve as you precharge. If no air comes out, you have a bladder tank. If air just whooshes out, you have a non-bladder tank, or the bladder is so badly ruptured it might as well be a non-bladder tank.
If you get some air out the drain valve, but not full volume, then you have a bladder tank with a pinhole leak.

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John *.?-!.* cub owner

11-11-2004 06:45:07




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-11-2004 04:14:35  
Don, that tag would indicate that it is a bladder tank. If so all you need to do is turn the pump off and open a faucet until the water quits running. Then use a compressor to air the tank up to about 2 pounds less than the cut in pressure of your pump. If you start getting air out of the faucet while airing the tank and the air pressure drops after disconnecting the compressor the bladder is ruptured letting air into the water and the tank needs replaced.

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John *.?-!.* cub owner

11-10-2004 18:23:01




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-10-2004 15:49:58  
normal air charge is 2 pounds less than cut in pressure of pump. If you decide to replace it get a bladder tank, eliminates having to recharge.

As an added safety precaution turn off your hot water heater if it's electric. Chances of it happening or low, but if water gets below the element and it kicks on the element wii almost immediately fail.



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msb

11-10-2004 17:06:41




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-10-2004 15:49:58  
If its a jet pump and has an air valve on the side of the tank,simply remove the cap and take the plastic check ball out and wipe it and the seat off with a rag.Reinstall the check ball and the valve will function once again and recharge the tank like it was supposed to all along by itself.I have done this many times before I finally installed a submersible pump.



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Don V.

11-10-2004 17:16:51




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 Re: Well pump pressure tank recharge. in reply to msb, 11-10-2004 17:06:41  
NO, its a 180 foot deep well w/ a 3/4hp submersible pump.



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jdemaris

11-10-2004 18:31:35




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 Re: Well pump pressure tank recharge. in reply to Don V., 11-10-2004 17:16:51  
I guess I don't fully comprehend what you have in your system. I haven't seen a deep weel pump system hooked to a non-captive tank in years - and from what you desribe, you either HAVE a non-captive tank, or it was, but is not broken. Is there an air valve on the top of it? Back in the 50s and early 60s, deep-well submerged pumps were sometimes hooked to non-captive tanks - that were just plain empty water tanks with no means of separation between the water and air. They usually had air volume controls hooked to them, but even so, the tanks got waterlogged after a while. Then tanks came out with a wafer barrier between the water and air, and then finally the tanks with the air bag became standard (a.k.a. bladder tank). If you have a standard bladder tank, and it gets water logged, than it's shot. If you have an old non-captive tank, I can't imagine any good reason for keeping it. A new bladder tank is cheap, and will NEVER (or very rarely) need to be recharged until it breaks. I installed on in one of my houses in 1979 - it's never been recharged since. I've also got one here in my other house that I installed in 1986 and it's never been waterlogged or drained since installation.

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Charles (in GA)

11-11-2004 15:29:57




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 Re: Well pump pressure tank recharge. in reply to jdemaris, 11-10-2004 18:31:35  
My private Fly In community operates three deep wells for our water system and one more exclusively for runway irrigation. All three system wells are deep pumps. Two supply 1500 gallon horizontal tanks and one supplies a jury rigged system using four 115 gal bladder tanks plumbed together.

We used to have problems with the big tanks becoming water logged and about every three months or so someone would use an air compressor to increase the head charge on them and the water level would go back to the normal 2/3's as evidenced by the sweat lines on the tank. we grew tired of this arraingement so during a pump and pipe replacement, the installer suggested a solution he used with great success. At the bottom of the top section of pipe in the well (1-1/2" which is 21 ft sections) instead of a coupling, he used a Tee fitting. in the side of the Tee he inserted a rubber plug that screwed in and had a small hole, about 3/32" or so in it. At the top of the well he installed a Tee instead of an elbow and on the top of the Tee he used reducers and a Schrader valve (tire valve) that is left uncapped.

When the pump is running, water is constantly being peeded back into the well via the hole in the rubber plug, but the loss is minimal. When the pump stops the water begins to drain out of the hole, back into the well and is replaced by air sucked thru the shrader valve.

The next time the pump starts up, this column of water being pushed up by the pump, pushes the volume of trapped air in the 21 ft section of pipe, into the 1500 gallon tank where it replaces the air that has previously dissolved into the water. End result is a perfect air to water ratio in the tank all the time and no need to replinish or adjust the head charge on the tank.

Sorry for the long post, thought you might find this interesting.

Charles

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jdemaris

11-11-2004 18:54:00




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 Re: Well pump pressure tank recharge. in reply to Charles (in GA), 11-11-2004 15:29:57  
That doesn't sound too different in operation from the air-release valves we used to install in non-captive tanks with submersible pumps. They screw into the side of the tank and are float operated and use a snifter-valve. Brady, Wayne, and I'm sure other companies sell them. There's more info. on the setup at: Link

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Leon in Mn.

11-10-2004 19:49:59




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 Re: Well pump pressure tank recharge. in reply to jdemaris, 11-10-2004 18:31:35  
Contrary to popular belief, modern air pressure tanks with bladders in them hold no air pressure in the bladder itself. The bladder is connected to the bottom of the tank outlet and fills with water only, seperating the water from the air. Air pressure is filled at the top of the tank (and the bladder) via a schrader valve, and air pressure pushes on the bladder expelling water out of the bladder into the main water outlet at the bottom of the tank under pressure. Cut an old tank apart sometime and you will see. I always thought air was introduced into the bladder itself, but it is not.
Leon in Mn.

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jdemaris

11-11-2004 05:57:09




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 Re: Well pump pressure tank recharge. in reply to Leon in Mn., 11-10-2004 19:49:59  
Yeah, in fact some of the older - or first bladder tanks were "rebuildable", i.e. you could take them apart and replace the bladder. Also, if you started seeing rust in the water, it was often an indicator that the bladder was broken, and the water was now making contact with the rusty metal insides of the tank.



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Leon in Mn.

11-11-2004 13:52:37




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 Re: Well pump pressure tank recharge. in reply to jdemaris, 11-11-2004 05:57:09  
There you can see how times have changed. These days it's just replace, replace, replace. Probably better and less hassle in the long run and less time consuming anyways. That's what it's all about right?
Leon in Mn.



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architect in Mo

11-13-2004 13:27:35




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 Re: Well pump pressure tank recharge. in reply to Leon in Mn., 11-11-2004 13:52:37  
Well. Don't we have to give those Chinese workers somthing to build cheaper than anyone else?



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