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Good Sunday morning from Bristol, IN. Heat off, lots of blankets, over slept, felt great. I've never had a bladder tanks myself, so can't answer to that. But have always had 60 gallon none bladders and still have one, and they do have to be pressurized periodically because as release water, air mixes with it in snall amounts, and over time, water log. That's a given. With a non-bladder tank, can usually tell the water level on the tank by the condensation or sweat that has formed on it. When pressurizing, I've never emptied the tank completely, but I do turn on the water and put air into the tank as its draining, stop, and wait to see how it reacts. My air guage does function properly. Since replacing all of my plumbing (sweated in new), I run a little higher than that - but hear that I shouldn't. But 40 to 60 psi is the perfect range. It should shut down at about 60, pump kick in at about 40. Sounds like you've got something else going on here. If have a non-bladder tank, and over pressurize it, it's gonna push the water until one of two things happen, until water level drops below the pipe leading to your inside plumbing, then is gonna blow air through your lines because pressure is/was higher than the pressure switch setting. But that don't sound like what's going on. The other thing could happen is super high pressure could blow pipe joints and stuff, but that don't sound like what's goin on either. Here's what sounds like's going on if have a non-bladder tank. Tank is so water logged that the air pocket is very small, toooo small. You're pressurizing, and hitting 60 psi quickly in the small air pocket. Then when open the valve, air pocket expands and pressure dropd toooo quickly. Try this: Open the valve, and pressurize as someone's watching the water flow. Does it increase as you air-up? It should. If does, keep keep airing up until can hear water movement drop so that tank is about 3/4 water, top 1/4 air. Then play with it from there. When you put the air chuck on air inlet valve, blowing water out the valve at first? Is water logged for sure. Don't ask me about bladders, but figure would be similar where release water, add air, release more water, add air until get set at 40 psi pump on, 60 psi pump stops. Good luck, not hard, and I hope pressure switch isn't bad. That can and has happened, but aren't hard to change, and won't know until you try the other stuff first.
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