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Cement ratio mix

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steelworker

08-18-2004 08:03:01




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How many lbs. of Sand and lbs. of Gravel must be added into a Cement Mixer for a single bag mix using one 80 lb. bag of Portland Cement for each batch? Mixer is large enough for this type of load.This is a Sidewalk type mix. I posted this in the Off Topics and got no response, I would like some advice before Saturday. Thanks in advance.




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ro

10-23-2004 12:29:41




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
Hi there, Is anyone able to give me some advice? I need to make a paving stone 40cm sq x 6cm deep. The guys in the shop sold me a bag of portland cement, but do i need to mix this with sand and if so what are the proportions i need for the mix? it says on the bag that it can be mixed with sand and aggregates, though not that it's necessary. I'd prefer to swap the bag for a sand and cement mix if necessary. The paving stone is for setting a hand print signature into.

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SteveB(wi)

08-26-2004 14:23:20




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
If your in the frost belt make sure you use air entrained cement. I grew up on the 1-2-3 ratio in the old steel wheeled wheelbarrow with a hoe to mix.



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Bernie in MA

08-19-2004 17:57:21




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
Nobody has mentioned the importance of the amount of water per 94# bag. 5 gallons for high-strength like in posts or water troughs, 6 for floors, and 7 for big footings etc. You change the amount of sand for consistency and use an amount of crushed (not round stones) rock so it is workable. If this sounds like it doesn't make sense picture feeding a crowd by dumping one can of Campbells soup into 100 gallons of water. JMHO and I got my numbers out of my Farm Construction textbook in college 50 years ago.

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Dozerboss

08-19-2004 21:59:09




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 Re: Cement ratio mix in reply to Bernie in MA, 08-19-2004 17:57:21  
I don't use a water formula because text books rely on perfect controled conditions, like absolutely dry sand. If your working materials on site, your sand will be damp under the top layers, so a little judgement and common sense adjustments are needed. Load bearing footings and floors need high strength mixes. Perhaps i'm misinterpreting what you mean by posts and water troughs. If you're talking about cattle water troughs and fence posts, I disagree. If you mean high strength for girders and/or I-beam (posts) that are load bearing, I agree. I have seen portland sold in 80 lb. bags as opposed to 94#. I believe that has to do with local soil conditions and building codes.

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joyner

08-19-2004 02:40:16




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
The correct proportions are 1: 1:2:3
1 measure of water
1 measure of portland cement
2 measures of sand
3 measures of stone

I use a heaping shovel as my measure. I almost never measure the water other than by eye, but, those are the correct proportions. If you really want to be anal rettntive about it; you can build a plywood box that measures 12" x 12" x12" inside. Yes, according to the engineers the measure is one cubic foot.

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Dozerboss

08-19-2004 09:55:42




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 Re: Cement ratio mix in reply to joyner, 08-19-2004 02:40:16  
This is the same answer as Rod started out with and the correct one, except the water factor. The sand itself has water in it if your buying it in bulk from a pit or mine. So you have to judge how much moisture is in your sand when adding water especially if it has rained. I use the shovel measure method too. The 12x 12 x12 box is correct for a cubic foot and there's a model in Black and Decker's how to series "Masonary" for building the box.

If your buying bags of sand, rock or gravel at a home improvement store, you may as well buy the ready mix and just add water. As your not saving very much buying by the bags and mixing with cement. Notice they don't sell the cubic foot box anywhere.

If you buy a truck load of sand and rock and mix your own cement on site, its half the price of pre or redi mixed bags and you save the masons labor charge. That is assuming you don't live in a desert where rock is 500 miles away and more expensive to get. How much you save over ordering a load from a concrete company depends on the delivery charge. Most have a minimum delivery fee--here its $125 a truck whether the truck brings 1 yard or an entire load. So i have learned to mix on site.

If your mixing concrete for the shed floor in a wheel barrel, you will need helpers to spread, skreed and work the concrete, and trowel it. Working alone, it will begin to setup before you have mixed it all, let alone done the rest of the finish work. Working alone, Your option would be to do it in sections with expansion joints between or treated wood.

Today's mixers are poly and have taken out the cleanup work to just rinsing out with water. Even if you get behind, nothing sticks hard on the poly. You can tap it with a rubber mallet and off comes the hard stuff.

7 parts sand to 1 part portland cement is a real weak mix. I wouldn't lay any block or brick with it. Rain would erode it away over time, but in a dry climate it will work as good as adobe did for the indians.

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Chris

08-18-2004 22:33:16




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
There are 10 shovel fulls in a standard bag of portland cement.I f you get eight, your shovels are too big .If you get eleven or more,your shovels are too small.One shovel cement and five of naavy jack(naavy jack is a sand and stone mix formulated for concrete.)A stronger mix for slabs is four to one.One bag of portland cement to 50 shovels gravel gets good and hard.



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Coloken

08-18-2004 20:02:09




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
I think the question was how to measure/weigh for a 1 bag mixer. I think 1 bag is 1 cu. ft. How to measure/weigh 5 to 7 cu. ft. samd/gravel...A lot of shovel fulls to count. Maybe know how much the bucket of a FEL holds? Think if I did not need to do it too many times, I would count the shovels full from the bag, then count from the sand pile. I have mixed a lot of concrete with 7 shovels of mixed sand/gravel to 1 shovel of cement for rough stuff.

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txblu

08-19-2004 06:02:38




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 Re: Cement ratio mix in reply to Coloken, 08-18-2004 20:02:09  
Cu yd = 27 cu ft. Yd weighs about 3500# putting 129# to the cu ft. 80# bag is .6 cu yd or thereabouts.

Mark



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Jet9N

08-18-2004 16:08:56




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
The only bag quantity of Portland Cement I've ever
seen was 94#. (Used for concrete)
Mason cement comes in 80# bags. (Used for laying
block and brick)

Jet



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TheRealRon

08-18-2004 13:43:14




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
Another way to approach this...

if you don't need a whole lot of it, just go to the local hardware/home center and buy either "sand mix" which means you supply your own gravel or you can buy "concrete mix"... it has all three ingredients in it... just add water and mix. Both come in 80 lb bags and cost only pennies more than "cement".



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Rod (NH)

08-18-2004 08:21:02




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 Re: Cement ratio mix in reply to steelworker, 08-18-2004 08:03:01  
1:2:3 by volume. That's one part cement, two parts sand and three parts stone (gravel).



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Dozerboss

08-18-2004 11:03:34




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 Re: Cement ratio mix in reply to Rod (NH), 08-18-2004 08:21:02  
Rod's mix is correct for general purpose concrete--same as the premixed bags.

Trouble i have following the recipe is it's alot easier to get a shovelful of sand then rock or cement. I don't like to open the bag too much and have the wind blow away the cement. So you have to watch your not adding too much sand. And gravel is twice the price of rock here so sometimes i end up with oversize rocks that throw off the ratio as well.

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txblu

08-18-2004 12:26:01




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 Re: Cement ratio mix in reply to Dozerboss, 08-18-2004 11:03:34  
I donno what's in yours, but in N. Texas you get portland and sand. If you wanna find a rock, gotta go to the pit cause there d___ sure not in the bag.

Mark



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Dozerboss

08-18-2004 23:26:20




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 Re: Cement ratio mix in reply to txblu, 08-18-2004 12:26:01  
Getting the ingrediants from the pit is what i'm talking about for a 1 or 2 bag mixer. Serious concrete for pouring footings or a driveway. A truck load of sand, two loads of rock. Then buy your bags of portland cement. Mix 1:2:3 by volume. That's one part cement, two parts sand and three parts stone/rock. That ratio dates back to the Romans who invented concrete. Standard in the south where there is no frostline.

Not premixed bag cement you just add water to. The premixed stuff does vary in quality, it depends on the local plant. I've gotten crushed slate rock in some, others gravel and sand with cement. Just sand and cement is mortar mix not concrete. Mortar is used for brick wall and block joints.

If that mixer is the same one they have at this home depot, its a mortar mixer--not a concrete mixer. It'll take a lot of wheel barrows full to pour a small shed floor. One wheel barrel full will set 3 4x4 posts 3' deep. Double size hole 4" concrete around each post.

"A stone mason's joke: He's got a head like cement-all mixed up and set in one place.

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txblu

08-18-2004 09:25:01




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 Re: Cement ratio mix in reply to Rod (NH), 08-18-2004 08:21:02  
That'l get you into about a "5 bag" mix which is what you get from the concrete company unless you order otherwise. Working pressure @ 30 days is 3500 lb/sq in. as I recall.

I use a shovel, hoe, and a contractor's wheelbarrow. Had a small cement mixer one time and wasted a lot of time fooling around with it and the cleanup and all. Wheelbarrow works fine for me.

Add all the ingredients and mix good dry then make a depression in the center and add water. Be careful with the water as it creeps up on you. Think you don't have enough and next thing you know you have too much. Give it time and work it in. You'll be surprised at how nice a barrow full of crete you can make with your bare hands.

Mark

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Mark - IN.

08-18-2004 20:29:11




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 Re: Cement ratio mix in reply to txblu, 08-18-2004 09:25:01  
Thanks for the wheel barrow thought. I've gotta build a tool shed and am going concrete floor and foundation. While at Home Depot I spotted a small mixer and thought about it, but naw. The wheel barrow though...I really like that.

Gotta put up a barn too, and am thinking about concrete floor (real thick in a girdered hoist area), but am thinking of going 4' tall poured walls, then pole building on top of that, then back filling (building up) against the outside concrete walls with dirt. The thing that I'm concerned about is that old barns used a lot of huge fieldstone that didn't (still doesn't) get pushed inward annually by freezing ground. What's your thought on that.

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txblu

08-19-2004 08:43:39




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 Re: Cement ratio mix in reply to Mark - IN., 08-18-2004 20:29:11  
Doin it yourself? I"d wait till it gets cool (40"s) and concrete sets up very slowly. That way you have time to mix and screed without the crete setting up on you. Course it will take awhile to set up.

On the poured wall, you"re getting into several things coming into play. One is forms which have to be stout to keep the wall from getting pot bellied before it cures. Secondly, the wall needs to be backbraced into the hill so that the force of the dirt doesn"t push it over. Then you need to be sure and wire it all together (rebar). Then there are holes in the crete that a vibrator would eliminate. And you are going to get mighty tired lifting all that crete up with a shovel to pour it into the forms. Not that you can"t/shouldn"t do it, just things to consider.

On the floor, you could section it off and pour 1 section at a time. Then you could do a little and rest a little.

It"ll take some carbohydrates so you may need a good supply of your beverage of choice. Seemed to help me in my strenuous projects.

Good Luck,

Mark

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Mark - IN.

08-19-2004 16:36:31




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 Re: Cement ratio mix in reply to txblu, 08-19-2004 08:43:39  
Thanks Mark. And no I won't pour the walls myself because I don't want it to get screwed up, but I am concerned with freezing ground pushing the concrete walls inward. I kind've figure would work like a basement, in that the pole will set on top of it at ground level, which will really be a dirt mound/collar surrounding all of the concrete portion of the walls. In factories, I see heavy equipment setting on real thick pads, with the floor poured around those pads. That's what I'll do for where I'll set up a hoist so it doesn't crack under stress or send cracks across the floor under stress. I just picked up a Deere 950 from a guy that builds barns (probably mostly pole buildings), and he wants a crack at bidding on it. Ok, I'll let him bid on it. Not that I wouldn't prefer to do it all myself, it's that I work 2.5 hours away in Illinois during the week, make it back home to Indiana about 10 PM Friday night, head to IL about 7 PM Sunday. Not a lot of time right now - gotta get that fence up, gotta get that tool shed up, and it probably will be 40 out when I get to the barn, and in the meantime the tractors are setting outside with coffee cans over the stacks because I'll be darned if I'll cover them with made in China tarps from Menards or Home Depot. They've gotta get inside, and so does that Cummins Dodge settin in the drive. Thanks for your help Mark, you sure sound concrete savvy. Mark Krzyzanowski.

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tractorworks

08-18-2004 20:23:51




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 Re: Cement ratio mix in reply to txblu, 08-18-2004 09:25:01  
txblu, where are you located at in ntex.????? im in greenville.



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txblu

08-19-2004 08:33:28




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 Re: Cement ratio mix in reply to tractorworks, 08-18-2004 20:23:51  
Hows about 7 miles W. of Celeste.

Mark



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tractorworks

08-19-2004 16:31:57




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 Re: Cement ratio mix in reply to txblu, 08-19-2004 08:33:28  
txblu , so you live in frognot ????? ??



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RJ-AZ

08-18-2004 19:08:24




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 Re: Cement ratio mix in reply to txblu, 08-18-2004 09:25:01  
Here in sunny southern Arizona we can pick up pretty clean caorse sand from the sand washes (Coulees, drainages -dry creeks) in the area and I mix it 7 sand to 1 Portland cement. Great for posts and small stuff but not too good for large slabs. I am going to make cement overshoes for Knock Knock AZ one of these days.



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Dozerboss

08-19-2004 00:01:34




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 Re: Cement ratio mix in reply to RJ-AZ, 08-18-2004 19:08:24  
Sand and portland cement is mortar. Sand, rock/stone and portland cement is concrete. Concrete mixers are rare today. Most mason's order a truck load from a concrete plant rather than mix their own on the jobsite. They own mortar mixers for brick work which are alot cheaper and light weight compared to a concrete mixer. In the fifties and sixtes everyone had a concrete mixer and used it for both mortar and concrete.

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