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Tool Talk Discussion Forum

Carbon inside ace/oxy torch

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Tim B

06-07-2004 08:19:11




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I have had carbon build up inside my Victor 100 tourch between the welding tip and the torch body. Obviously, there has been some burning going on in there. The bottom (female attachment) of the cutting torch is clean, so it seems to be a problem with the welding tip.

What is the cause and remedy (hello T-Bone!)?

Thanks.




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daniel

06-17-2004 19:08:31




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 Re: Carbon inside ace/oxy torch in reply to Tim B, 06-07-2004 08:19:11  
R u gas welding cutting or heating? If your doing any of thoose and you get the tip too closse to the metal usually less than 1/8'' then it will pop and go out. What will happen is the flame will actully create a vacu an d suck itself into the tip and continue to burn. If the handle gets hot quick thin it is time to sut it off. If you dont have flashback arrestiors you should probally invest in them!

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T_Bone

06-07-2004 11:02:45




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 Re: Carbon inside ace/oxy torch in reply to Tim B, 06-07-2004 08:19:11  
Hi Tim,

Replace the "O" ring and look for any scoring inside the mixing body. Make sure the tip coupler collar is tight.

Besure your not over heating the brazing tip that would burn the "O" ring. If this is the case then your probably trying to apply to much heat too fast for the orifice size.

Whats too much heat? Well that depends on the joint design, the metal being welded and the tip size.

With no oxygen mix, then acetylene flame should not leave the tip surface as it would with too much acetylene flow. At this point it would be maximum flow rate for that orifice size.

As to joint design, you can "trap" to much heat for a given tip size. Sometimes a larger tip size needs to be used so you can hold a longer distance away from the work allowing the tip to cool.

This is a common problem for most gas welders from rushing the preheat before welding. Slow down and use less heat but for a slightly longer preheat time. You will see that your molten puddle is more umiform and easier to control with this method thus a smoother uniform bead is produced.

Example: I use a O size tip for welding 30ga metal as well as heating a 1-1/2" rod for bending. I very seldom have to change tip size. I use a #3 cutting tip.

T_Bone

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Tim B

06-07-2004 19:51:11




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 Re: Re: Carbon inside ace/oxy torch in reply to T_Bone, 06-07-2004 11:02:45  
Thank you T-Bone. Good advice as always. Hope all is well with you and yours.

Tim



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