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Tool Talk Discussion Forum

Air compressor search

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Kent in NB

05-27-2004 05:31:35




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What should I be looking for in a new air compressor? I will be running an air wrench, spray painter, as well as the usual tire fill-ups. We have an active dairy farm, with all associated equipment. We have gotten by with a small air compressor( no tank ) and strongarms. Now time to join the next generation. All advice appreciated. Thanks in advance.




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Chris Vangel

06-01-2004 21:01:02




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
Whatever your looking for, don't look at Sears/Craftsman oilless compressors. I have a 6 horse, 60 gallon upright model. Tha damn thing sounds like a Cessna running a thousand miles an hour!! I can't hear myself think when it is going. I will never, NEVER recommend one of these things to anyone.



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MouseMeat

06-01-2004 20:34:59




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
If and I say If, you can take you time in purchasing a compressor, watch the auctions of going out of business repair shops, implement dealers, and such. I picked up a older Westinghouse 3YC forced oil on the bearings with a 5 hp 3 ph motor for $125. with a 5 1/2 x 2 3/4 Cylinders,with a 70 gallon tank. I switched motors for $150. and sold old motor for $50. It puts out about 23-26 cfm. I could not be happier than ant in sugar. I had a oil less hunk of. It blew the piston in about 18 months, and I found out later that the piston does not does not have a wrist pin, and I could not think or hear when that hunk of, was running. Happier than a squirrel with nuts. Good luck

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Roger

05-27-2004 18:29:47




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
1st tier Compressors: DevAir, Quincy QR Series, Champion, Curtis (Masterline Series), Saylor Beall, LeRoi Dresser, Compair Kellogg (Larger 2 stage Emglo pumps from 5 to 25 hp are all Kelloggs), Emglo, Campbell Hausfeld (Industrial pressure lube).

You'll pay more for these, but they will last longer and give less trouble. They will handle higher pressure requirements as well. Devair and Quincy QR are good to 300 psi stock (THE TANKS ARE NOT! THEY WOULD BE A SPECIAL ORDER), and the Quincy will go to 500 psi with some mild modifications.

2nd Tier Compressors: Puma (Chinese Swan Pumps), Campbell Hausfeld (splash oil lube), Curtis (Challenge Air Series-Fu Sheng Chinese Pumps). Eagle (Fu Sheng knockoff pumps). Schulz (may be excellent pumps buy I have limited experience with them, used to be sold as Ranger compressors). Chinook ("cheapy" feel to them, but they seem to run alright.)

These compressors are good for light industrial and home use. Generally lighter build, reed valves instead of disc valves, splash lube instead of pressure lube etc. Most trouble involves breaking reeds, but this is a minor issue if they are sized right and not abused.

3rd Tier Compressors: Coleman Powermate (Oil lube), Sanborn SC23 or SC46 cast iron units (Saylor Beall knockoff, bought out by Coleman).

The small Coleman Powermate compressor pump (oil lube) is actually pretty well built despite appearances. It is a bit weak in the valve area, and tends to be oversold as a true 5hp or "6-6.5" horsepower when it is really a 2 to 3hp max pump. I'd buy one for home use.

Sanborn cast iron units look like they are the business, but they eat their valves, take out their small end bearings and eventually wear out crankshafts, which cannot be economically rebuilt. They run quite awhile, but are throwaways when they finally need rebuilding. The fact that they look "industrial" sees them being put into hard use applications, which soon has them failing. Might be ok for a farm, but you take your chances with these.

4th Tier Compressors: Any Oilless.
There may be one or two which run ok. Campbell Hausfeld makes one which runs at 1700 rpm instead of 3000 plus, which actually is quiet enough (sounds like a mellow small engine), but generally, they are short lived, noisy, non repairable, and configured in such a way that even the tank cannot be reused with another pump.

Avoid.

This is not an exhaustive list by any means and probably reflects a few of my biases after working with compressors for 9 years or so. I am sure some people have had lemon Quincy's and gem Sanborns. Your experience may vary.

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CRUSADER

05-28-2004 08:50:02




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 Re: Re: Air compressor search in reply to Roger, 05-27-2004 18:29:47  
Sir, What is your opinion of the Porter Cable air compressors? I am having a building put up, and am thinking about maybe buying one from a local company. I haven't been very impressed with the quality and prices of the Harbor Freight, Lowe's, Gebos, or a few of the other stores that I have looked at. This one is an 80 gallon tank, off hand I can't remember all the specifics on it. It is a two stage compressor. I have seen and heard TOO MANY bad things about the "oil free / maintenance free" type air compressors and don't plan on purchasing one of them.

Thanks for your imput.
Jim

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Roger

05-29-2004 20:41:54




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 Re: Re: Re: Air compressor search in reply to CRUSADER, 05-28-2004 08:50:02  
To be blunt, they look like junk. Porter Cable might make good power tools, but it looks like they are farming out to the lowest bidder here.

We have had 7 Jetstream pancake style Porter Cable compressors come through the shop in the past few month, all totalled.

If I was going to buy a compressor for a shop I was building, I'd consider a Quincy QT series or a small Ingersoll Rand. You really do get what you pay for.

Grainger has some nice Speedair and IR compressors on offer.

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DaveCA

05-27-2004 19:07:06




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 Re: Re: Air compressor search in reply to Roger, 05-27-2004 18:29:47  
Great post Roger, it's a keeper.
I have seen Quincy's and Emglo's that go on and on so that's enough for me.
I don't think you mentioned IR. I have experiernce with one of their large aluminum unit's. I would rate it second tier verging on third because of lesser quality components including motor, starter, pump, guards pulleys, the whole pile. But if not used but once sometimes twice a week would be OK.
How do you rate their cast iron models? A company can put together a cheap machine with all the specs to match the first tier units. Time will tell though, after the many trips for replacement parts and down time wasted.

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Roger

05-27-2004 21:15:34




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 Re: Re: Re: Air compressor search in reply to DaveCA, 05-27-2004 19:07:06  
You're right Dave, I forgot IR. Old IR Type 30 and Type 40 compressors are as tough as they come. A bit simple, bordering on crude, but, hey, they work and work. Most of the smaller V type cast iron units are still well built, but they have "upsized" a lot of their pumps, by which I mean they use 3hp pumps running fast for their 5hp compressors (I think the 5hp is running 1500 rpm), 5hp pumps running fast for their 7.5 hp compressors etc. I don't have much experience with them in these configurations, but when running at their rated horsepower, they do very well. IR does make two nice cast iron 3hp and 5hp single stage vertical twin pumps (SS3 and SS5 I believe they are called) that run at conservative speeds and seem to do quite well. Bigger IR's still have the same bottom end as the older ones (good, simple, rugged design) but have gone to a hybrid disc and reed valve setup for the heads (not so good, but not really terrible either, just a bit cheaper). If I remember correctly, IR's tend to have a decent warranty as well.

If you are going to invest in a quality machine, I would also make sure that the dealer knows what he is doing as well. I have seen a lot of guys selling compressors who didn't have the foggiest notion about how they worked. At least one guy on this board got burned with a lemon IR that the dealer washed his hands of.

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David A. Laughead Jr.

05-27-2004 14:46:47




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
Hi, when looking for an air compressor, the number you need to worry the most about is the CFM or cubic feet per minute. Last summer I bought a Campbell Hausfield upright 60 gal compressor for around $400. It was from TSC and has 10.3 cfm at 90 PSI. The compressor runs most everything I throw at it. I have run the die grinder for a few minutes nonstop off this compressor without dropping below 90 PSI. This compressor does need a 220volt source.

Hope this helps,
Dave Laughead
Arcanum, Ohio

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towman

05-27-2004 13:54:04




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
Do yourself a favor buy a 2 stage compressor with a min of a 5 hp motor. Anything less for what a standard farm goes tru is a waste. It will cost you 1200.00 to 1800.00 but will last a long time. It is better to keep them in a heated shop but they will function ok even in a cold one. This will give you enough air to run a good 3/4" air impact which will be your next purchase



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Dan in Wisconsin

05-27-2004 10:05:35




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
Quincy is good. I got one from Harbor Freight 8-9 years ago and it is a fine machine. 60 gal upright with QT5 pump. Will keep up with a syphon feed sand blaster. Pumps up to and beyond 160psi. Puma is also a nice machine. Brother bought one also from Harbor Freight. I think made in KY. The Quincy ran around $1100 and the Puma I think was around $1000 if memory serves me right.



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Ron

05-27-2004 06:20:55




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
Sears, and others, have charts of cfm requirements by tool. If you buy more compressor than you need, you are wasting money. For the tools you listed, assuming you will be using them one at a time, a $200 pancake outfit will be adequate, and it's easily portable. Sure, you can spend $5,000 on a real nice compressor that will last almost forever... even if you have to buy a new $200 outft every 5 years, the total cost over time will be far less... but it's your money.

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arthur

05-28-2004 21:46:16




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 Re: Re: Air compressor search in reply to Ron, 05-27-2004 06:20:55  
when you get that good compressor don't pipe your shop with small pipe on the main run go to 1 in and the drops 3/4 dont use couplings in the line put in a "T" for couplings and elbows then when you want to add new drops you only have to take out a plug. not cuting the pipe i lerned the hard way lots of luck



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Charles (in GA)

05-27-2004 16:59:22




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 Re: Re: Air compressor search in reply to Ron, 05-27-2004 06:20:55  
The problem with buying just enough to run what you plan on using in the way of air tools, is that your list is constantly expanding.

I agree with the poster who said to buy at least a 5 hp two stage, 80 gal tank unit for the shop. It should supply around 17 cfm at 90 psi. Of course you have to put a water separator/filter and regulator on it to drop the 175 tank pressure to 90-100 psi but it will run most anything including a bead blast cabinet.

If you buy just what you need you wind up wishing you had more and they you sell and buy up and lose in the process. Go ahead and get a real shop compressor.

There are lots of different brands, Pricey Emglo units, quality (and slightly pricey) Quincy, Champion, Cambell-Hausfield (who makes the Husky for Home Depot) and a host of others.

I bought a 7.5 (running hp) 80 gal tank unit, two stage for $1600 from Home Depot. Its American made and Home Depot will back it up. Runs good and supplies up to 24 cfm and I wanted it to run a bead blast cabinet and die grinder, and other high flow items. I'm glad I did. I could have got away with a 5 hp but the 7.5 is better by far.

TSC has a very similar capability Ingersoll Rand 7.5hp/80gal for about $1700, which is also a very good choice.

I thought about ordering something and having it shipped in, might save a buck (sales taxes if nothing else) but decided I wanted to LOOK at what I was buying and didn' want the hassle of having to worry about unloading it when the truck arrived, so I bought locally. If I did it again I'd probably buy the IR.

I do have a little 1.5 horse/12 gal/iron-oilfilled sears unit (30+years old) as my "portable" unit for away from the shop. A pancake unit would suffice for this buy you do need a small portable too.

Whatever you do, DO NOT buy an oil-less unit. They run and very high speed, are extermely noisy and don't last long before they are worn out. Total waste of money, even for ocassional use.

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Charles (in GA)

05-28-2004 14:13:58




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 Re: Re: Re: Air compressor search in reply to Charles (in GA), 05-27-2004 16:59:22  
Alot of this was discussed a few weeks back. I mentioned then and just now remembered to mention....

Be aware of the horsepower game the compressor manufacturers play. On the smaller units, they advertise huge horespowers, something with a 7 or 8 CFM airflow might be listed as a 5 or 6 horse motor. That is STARTING horsepower. The true hp of a motor is the RUNNING hp, and that 5 or 6 horse Starting is just barely 2 hp running.

My Cambell-Hausfeld/Home Depot Husky 7.5 hp is RUNNING hp, the STARTING hp is about 21 according to the label.

When you see huge hp numbers for the physical size of the unit and the amp rating doesn't agree, its probably because the motor is rated using its Starting hp, really bogus numbers to say the least.

On the really big units make sure the price includes the magnetic starter. I've seen a couple of low ball prices lately and upon reading the fine print, I discovered the magnetic starter (a necessity) is not included.

Also look at the outlet port on the tank. Most 80 gal tanks 5 to 7.5 hp seem to have a 3/4 pipe thread outlet. I almost bought a Speedaire 7.5 horse from Grainger, but it has only a 1/2 pipe outlet and I felt that wasn't enough (probably was and the compressor was slightly cheaper than what I finally bought, but that was a deciding factor for me)

Possibly Rodger might know who makes the Speedaire, that was my other problem, I think it might be a Champion but then again, it might just have a Chinese pump on it for all I know. At least the one I have has USA cast right into the block of the pump. (yea, I know, the motor was made in Mexico, but then again the IR motor was made in Brazil, so who knows?

Charles

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Quincy

05-27-2004 05:58:47




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 Re: Air compressor search in reply to Kent in NB, 05-27-2004 05:31:35  
Get a Quincy, it will likely outlast you and your grandkids



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