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plasma cutting

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tomp

04-14-2004 17:37:38




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Have had a plasma cutter for about a year and am getting the hang of it. One thing I don't like is that it is hard to see lines through welding hood (#9) which I have been using to cut. I have even put a light coat of white krylon paint on metal and traced shapes with a sharpie. I asked at the welding store and they said some folks use cutting goggles (#5). Once arc is struck flash is mostly behind cut. Just wonder what some more experienced cutters are doing. The link shows a fellow cutting with just safety glasses it looks like?

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T_Bone

04-16-2004 11:41:24




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
Hi tom,

I personally like a full face shield with ear plugs set in very loose. I've had hot metal more than once bounce off something and end up in my ear.

As too shade #, it's a good rule of thumb to use the darkest that "you" can easy see with. I've always needed one shade darker than the average user and I've seen some people that require two shades lighter than average person.

I've also seen guys use a oxy/acet torch with clear lens and I personally think thats a bad idea. There's just too much brite light to contend with, close to looking at the sun behind a cloud and I wouldn't do that either.

Another good rule is when you finsh the cut, close your eyes tightly and if you can see any "stars" "circles", etc, then you need to use a darker lens.

The best line for a accurate cut is a line made by a scratch awl or dividers for circles, as you then can get a fine cut as it's easy to see when you cross the line. The wider the line is the more ragged the finish cut.

Cuts made under magnification will be more accurate than without. Even with a 2x lens the cut will look ragged on scribed line. The problem here is then your eye too working distance is greatly reduced. A cheap pair of Wal-Mart reading glasses with a colored face shield works well.

T_Bone

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Tom Brown

04-16-2004 03:04:30




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
I work in a fab shop and use plasma everyday. I wear a shade 6 when cutting. When cutting straight lines, clamp a guide piece along the edge and you won't need a line. For odd shapes when you need a line, we use a silver pencil. It seems to be a little more visible than soapstone.



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Steve Sewell

04-15-2004 20:40:50




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
The place that sold me my Hypertherm plasma cutter also sold me a set of #5 shade safety glasses to use with it. They work really well with no eye strain/problems.

- Steve

Steve Sewell
Albany, Ohio USA
sewell@atis.net



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kyhayman

04-15-2004 13:44:00




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
My Miller came with shade 5, all I've ever used. Had it for 6 years and eye doc just checked me (, 20/10 on the left, 20/15 on the right, and 20/15 overall) so I guess its not done anything perminant.



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mj

04-15-2004 11:18:32




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
I don't have a plasma arc but here's a trick I use with a cutting torch: When you need a really exact cut use a silver pencil or sharpened soapstone and then centerpunch lightly (a spring-loaded one is fast and gives just about the right-sized mark) every 3/8 of an inch or so along your layout....you don't lose your line that way.



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RobertTX

04-15-2004 05:40:31




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
You can get silver Sharpies at the office supply houses. They work great. When you lift the torch to the standoff of about 1/16", the light from the torch hits the Sharpie line and it is like the white line on the highway on a dark night.



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Ken

04-15-2004 09:07:10




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 Re: Re: plasma cutting in reply to RobertTX, 04-15-2004 05:40:31  
When I use a plasma cutter I use a dark shade of saftey glasses. I'm not sure of the shade but when I cut I angle the back of the torch head towards which cover alot of the arc light and pull the torch towards me blowing the sparks and cutting debris away still making it able for me to see my lines whether useing a sharpie or soapstone to draw my layout lines. I've been using a plasma cutter for about 8 years and this seems to work the best for me.

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Bill 52 8n

04-14-2004 21:55:06




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
I have success with a #8 lens and drawing with soapstone. I wouldn't recommend anything lighter than an #8 lens.

Bill



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Bob

04-14-2004 20:12:41




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
My 50 amp plasma cutter came with a shield lens several shades lighter than #9, although I can't verify the actual shade #.



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L arry E

04-14-2004 19:53:57




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 Re: plasma cutting in reply to tomp, 04-14-2004 17:37:38  
Go to office supply store and get a silver drawing pencil.Some welding suppliers have these.



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