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Buzzbox attachments

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M guy

01-17-2004 13:41:45




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I need to do some sheet metal work (light gage stuff). I have a Lincoln 225 AC machine. Q. Is there an attachment I can put inline to fine tune the big jumps in voltage? I have a tig adapter, so that part's taken care of.Does someone make this kind of thing, or did I just dream it up? Or, perhaps, could it be built(wet corn cob type of thing)to alter the voltage? Thanks in advance,Mguy.




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T_Bone

01-19-2004 04:40:44




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 Re: Buzzbox attachments in reply to M guy, 01-17-2004 13:41:45  
Hi M guy,

You can make a dropper resistor by using a 3/32" x 36" filler rod verticle clamped to the welding bench then clamping the ground clamp to the other end of the filler rod. CAREFUL here as that filler rod can become cherry red while welding depending on the amps your trying to drop.

Tig will not work well on your AC machine without a HF unit and using pure tungsten. Remember your alternating current thru the tungsten to the metal to the ground then reversing that current back thru the metal to the electrode.

With DCEN (straight polarity) your current flow is from the electrode tru the metal to the ground and stops there for a controlled arc.

Tell us more about what your welding, (gauge, metal type, joint type, etc) and then we can offer more suggestions.

T_Bone

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Mguy

01-19-2004 21:25:30




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 Re: Re: Buzzbox attachments in reply to T_Bone, 01-19-2004 04:40:44  
Got a couple projects in the works-grille for an M,of course,and some body panel work on an auto. Priced squirt welders with fine tuning and don't find much under $600. Got me thinking about TIG. That buzzbox got those 20 amp jumps-OK for the M hood but too hot for 1993 sheet metal. OK, the filler rod system-don't that rod eventually melt? Or does the air wipe enough heat off it? Lemme know,and thanks T-Bone.Mguy.

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Mguy

01-19-2004 21:39:31




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 Re: Re: Re: Buzzbox attachments in reply to Mguy, 01-19-2004 21:25:30  
Hey, somethin'else T-Bone--I checked on that stitch welder. It looks to be something that would do tractor steel but I don't know 'bout that car tin.Says down to 22 gage.Escort fender is 24 at best I'll bet.Seems thinner'n my barn siding an'it's 24. Thoughts? Mguy.



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Taylor Lambert

01-18-2004 17:21:05




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 Re: Buzzbox attachments in reply to M guy, 01-17-2004 13:41:45  
Depending on how you wanted to finish the metal a friend of mine is teaching m sheetmetal work for duction and has started teaching me how to use a carbon rod and a silicon bronze rod. It works pretty good. My gfrandfather used to use it alot when I was alot younger woking on varios sheet metal boat parts.



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T_Bone

01-19-2004 17:58:33




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 Re: Re: Buzzbox attachments in reply to Taylor Lambert, 01-18-2004 17:21:05  
Hi Taylor,

You have an experienced instructor there as carbon arc is not used very much anymore and becoming a lost art. You might want to pay extra attention while in his class.

Here's a tip I used for making great looking welds. Clean the CU back about 3/4", sharpen the carbon to a fine point from the CU to the end, then snap off the point with your thumb, just the tit(y), then lay your filler rod where you want the weld then stick the carbon on top of the rod, then wait until the carbon turns red, then lift the carbon slightly until the filler rod starts to flow. Let the puddle flow to the width wanted, then move forward.

The key to a even puddle look is to keep the carbon the same distance above the filler rod. It won't make a perfect straight edge weld but close as the toe of the weld will be alittle wobbled.

Good luck in your schooling. I also posted my e-mail addy so if you have a problem drop me a line.

T_Bone

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Duke(WNY)

01-18-2004 04:59:12




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 Re: Buzzbox attachments in reply to M guy, 01-17-2004 13:41:45  
Try the Eastwood Company - they sell what they call a "stitch" welder attachment that may do what you want.



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old

01-17-2004 15:17:26




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 Re: Buzzbox attachments in reply to M guy, 01-17-2004 13:41:45  
Well first off yes it can be done but its not voltage that you change its amps, in those machines when you turn that knob you are changeing your amps that you weld with. Some of the better welder have those adjustments on them but you also pay for them. I'd also say you will need some one that really knows there stuff to do what you want. Sorry I know how its done but not how to do it as such.



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M guy

01-17-2004 19:06:42




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 Re: Re: Buzzbox attachments in reply to old, 01-17-2004 15:17:26  
Old, THIS SOUNDS LIKE A JOB FOR----DA-DA-DA----DA-T-BONE. I'll try to find him here somewhere.Thanks! Mguy.



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