Hello Gary, I'd like to try to help you out. That little machine should weld carbon steel up to 3/8" w/o much problem. The open arc wire actually gives it a boost in the penetration department.You might want to be sure the polarity is set to DC-. Another important factor is the stick out. I don't know why some of these manufacturers don't provide more info on parameters for their product. The stick out for your wire is probably about 1/4" to 3/8". Try the shorter length first and increase your arc length slowly. As you do this, listen carefully to the sound to determine the point at which the spatter increases. When you find that point, shorten the arc length until you obtain the smoothest arc. That's your proper stick out. Wire fed machines are volt sensitive. The longer the arc length, the higher the voltage. The higher the voltage, the more spatter and the less penetration you get. You also need to control moisture in the electrode. Open arc continous electrodes are just as susceptible to moisture pick-up as covered electrodes. Another consideration is line loss if you are using an extension cord. If the fan speed pulls down when you strike the arc, that is indicative of line loss. Finally, direction of travel is a factor. Wire welders penetrate when pushed. Stick welders penetrate when pulled. That's why you burn thru on thin sections when dragging a SMAW electrode. Pushing eliminates most of it. HTH Steve
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