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Tool Talk Discussion Forum

Help with 30A plug on generator

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Tim B

07-30-2003 20:14:21




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I have a Honda EU3000is generator (uses an inverter) to power my camper. I can't find an adapter to go from the camper 30A plug (triangular) to the round 30A receptacle on the generator. I have a female pig tail and plug to make one up myself, and am trying to make sure I put it together correctly.

I have the wiring diagram for the generator. I was trying to confirm the location of the ground and the hot wire(the orientation of the L-shaped prong, which is supposed to be the ground is alittle differnet between the machine and the diagram), and I expected it to be like domestic AC (only juice flowing between hot (white) wire and ground, and hot wire and black (or red), but not black and ground), but I had juice flowing through all combinations?(although it looked like more juice between white and red wires than either of those and what is supposed to be the ground, based on a brighter test light). Is this typical for generators?

Also, the pigtail has white, black and green wires; Am I correct in assuming the green is the ground?

Thanks.

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Mystery Solved, I guess -

08-02-2003 19:28:27




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
I used the multi-meter on the 30A receptacle this morning, and it essentially told me the same thing my test light did, only I have numbers now.

Red-to-white give 126V; Red-to-ground gives 63V; White-to-ground gives 63V. It looks like this is set up similar to a domestic 220/240 system - half the voltage from each pole.

I went into the camper and figured out which prong on the plug was black and which was white -then I made up my pig-tail/adapter so that the generator's red wire was matched with the black on the trailer, and white-to-white.

The only thing not completely consistent was the locking 30A plug had color codes inside (green, black, white) which did not match the pattern for the generator's receptacle as per the wiring diagram in the owners's manual. But seeing it is an AC system, and half the voltage comes from each wire, I can't see where it would matter.

I hooked up the trailer to the generator with my new adapter and everything ran alright; air conditioner, microwave and such.

Thanks for all the help gents.

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buickanddeere

08-03-2003 21:42:52




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 Re: Re: Help with 30A plug on generator in reply to Mystery Solved, I guess -, 08-02-2003 19:28:27  
Something isn't correct or these invertor generators float the neutral. The white neutral potential power lead should have the same potential as the green ground lead and the generator outer chassis frame. Check voltages from each wire to frame or chassis as well.



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Slowpoke

08-03-2003 22:56:23




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 Re: Re: Re: Help with 30A plug on generator in reply to buickanddeere, 08-03-2003 21:42:52  
What the heck is an 'inverter' generator? Can someone please explain?



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buickanddeere

08-04-2003 19:57:04




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 Re: Re: Re: Re: Help with 30A plug on generator in reply to Slowpoke, 08-03-2003 22:56:23  
An internal combustion gasoline, spark ignition engine is quieter and more fuel efficient if run at reduced rpms at reduced loads but with the throttle just about wide open. The Honda generates DC with rpm varying with the load. An ordinary syncronous generator will vary the frequency of the output when it's rpm varies. The Honda generator final output has an invertor similar to those 12Vdc in 120vac out sold at camper,computer and ham radio suppliers. To take what ever DC it gets and turns it into 120vac 60hz.

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Slowpoke

08-05-2003 00:20:34




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 Re: Re: Re: Re: Re: Help with 30A plug on generato in reply to buickanddeere, 08-04-2003 19:57:04  
buickanddeere... thanks for the info. I was not aware of such a generator; they muist be rather uncommon, at least on the west coast. I assume the speed may go to idle with no load. It doesn't sound like it would be good for voltage sensitive equipment or very heavy loads. My 11hp Porter-Cable makes a loud racket, even under no load.



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buickanddeere

08-05-2003 06:41:18




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 Re: Re: Re: Re: Re: Re: Help with 30A plug on gene in reply to Slowpoke, 08-05-2003 00:20:34  
The quality invertor units have some of the cleanest power for sensitive electrical equipment. Quieter and burn less fuel. And I don't even like Jap equipment but I have to admit it's a ideal unit for many applications.



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Slowpoke

08-02-2003 00:36:30




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
Look very carefully at the receptical on the generator for the receptical designation. It's probably a 5-30R or it could be an L5-30R.
The 5-30R is a straight blade device with the 'L' white/neutral and the half round is ground. The matching plug is 5-30P.
The L5-30R is a twist lock receptical with the holes in a circular pattern, the 'L' being ground and the next hole clockwise is white/neutral (facing the receptical). Matching plug is L5-30P. You might need a cable with one of the above plugs on one end and an RV connector body to match your camper plug on the other end. The L5-30P is $26, 5-30P (angle plug), $52 at Grainger. Shop around!

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Richard

08-01-2003 19:27:23




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
You haven't posted anymore so I guess you figured it out?



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Tim B

08-01-2003 20:41:54




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 Re: Re: Help with 30A plug on generator in reply to Richard, 08-01-2003 19:27:23  
Hi Richard;

I have not nailed it yet - haven't had the time. Though with the suggestions I've gotten, especially yours and Bus Drivers I should be able to figure it with confidence before I plug in. I will be working on it in the morning, and I now have a multi-meter to put to work. I'll let you all know how it turned out.

Thanks again.



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Bus Driver

08-01-2003 15:56:11




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
Ok, we can agree that the generator receptacle L shaped prong is the ground. If we can identify just one other on the generator, the rest is easy for that end. For the camper, there should be an electrical panel either under an outside access panel or inside. Take the cover off that panel and look at the color of the ground- it will be bare or green. The neutral will be white. If necessary, use a (really) long jumper wire so that the cord conductors can be identified at the plug end by hooking an ohmmeter to both ends of the cord. This will move you nearer to the hookup you desire. Using the GOOGLE search engine, type in "NEMA cord and plug configurations". There are a couple of sites that show drawings of the variety of configurations that are standards- and most likely all those you have are standard configuration.

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Richard

08-01-2003 03:55:28




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
You said your Generator has a 3 prong 30 amp plug. With this plug, the L shaped prong is ground, on the plug screw terminals, there should be one that is silver, and one that is copper colored. The silver will be your nuetral and the copper will be your hot.

Generator - Take your volt meter and put your black test lead in the L shape hole, then take your red lead and go to one of the other slots, if it doesn't read anything that is your nuetral, now move the red test lead over to the other slot and you should have 120vac. Make a note which one it is then determine the proper terminal on your plug.

Be careful on campers and boats when using color codes because they are different then what most folks consider normal.

Camper - You should be able to open your breaker box in the camper to verify the wiring, since it's 120vac, you will have one wire going to the gangs or bars for your breakers (that is the hot) and the other to should either tie into the same ground/nuetral bar, or two individual bars which have white wires on one and copper wires on the other. Where the copper wires go is Ground, where the white wires go is Nuetral. Remember the copper wires are the ones going to the L shaped connector.

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Tim B

07-31-2003 21:57:01




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
Guys, thanks for the replies, sorry that I did not give an important detail or two - this lead to most of you having to type about stuff (220 vs 120 volts) I already knew ... again sorry.

The generator only puts out 120 volts; it is a maximum output (for short burst to start things like an air conditioner compressor) of 3000 watts (or, as listed in manual specs, 3.0 kVA), rated (sustainable) output of 2800 watts (2.8 kVA) divided by 120 volts = the rated ampere of 23.4 amps (as listed in manual). It is not a 220/230 volt system.

The 30 amp outlet is round with 3 prongs, one L-shaped (which, according to the wiring diagram is the ground) and two paddle-shaped prongs. One of the paddle-shaped prongs is supposed to be connected to the red wire (according to the diagram), and the other to the white wire, which is the one I expected to be hot. But, as I said, they both have juice flowing to them. It's not just the 30A outlet; when I use my test light in the 20 amp outlet (which looks exactly like the 15 and 20 amp outlets in our houses), both the red and white wires (i.e., both paddle-shaped holes) are hot, just as with the round 30 amp outlet.

Does anyone know whether or not this is a typical situation for generators which is different from domestic electric supply?

I did get the 30A plug from a Honda dealer; and I have never seen a generator that has a triangular outlet like the one they use on campers - I think it has more to do with differences in industry convention than some consistent building code (campers do move from town to town and state to state).

The multi meter sounds like a good investment (I'll tell the wife that you all said I need it!). Thanks again for your replys; hope to read more.

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Trevor

08-01-2003 05:51:21




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 Re: Re: Help with 30A plug on generator in reply to Tim B, 07-31-2003 21:57:01  
Tim,

Sorry bout that, I started the hole 240 V thing.

As for you question, you will have to explain how you are testing them. I have reread you posts and think that there might be an issue with using your test light and the neutral not being bonded (grounded). Just explain what type of "test Light" you are using (i.e. pig tail and light bulb, pen style with no second lead, pen style with a wire and clip) and how you are connecting the tester during your tests (touching one wire to XXX and the other wire to XXX and the light is dim/bright/off).

You should never rely on colour codes because they change from country to country and device to device as well as voltage range. But that being said, the North American standard for 120V AC is that black and Red are supplies (hot) and white is neutral (return) and green is ground. Hopefully the devices you are working on match this but like I said do not rely on it.

If you reply back today by 1 pm I will try to help you. Other wise I will not have web access until Monday nigh and hopefully someone else can.

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Slowpoke

08-01-2003 01:08:04




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 Re: Re: Help with 30A plug on generator in reply to Tim B, 07-31-2003 21:57:01  
I'm pretty sure the 30 amp plug on the camper is a standard RV plug with a 'V' + ground configuration. I seem to remember seeing an adapter at WalMart. Or try an RV supply.



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PS

07-31-2003 22:04:54




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 Re: Re: Help with 30A plug on generator in reply to Tim B, 07-31-2003 21:57:01  
One more piece on info - both the round 30 amp outlet on the generator and the triangular plug on the camper have 3 prongs - one should be hot, one neutral, and one ground.

Tim B.



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buickanddeere

07-31-2003 16:55:25




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
Red and black are "live" and should be 120V from either to neutral. Red to black should be 240v. The ground "green" is to be at earth potential AND IS ONLY A CONDUCTOR UNDER FAULT CONDITIONS. The neutral while connected to ground, it is a current carrying conductor. It's just bonded to ground because an isolated system can float to high enough volatge to ground for a fault to occur. An still only have 120/240 line to line. Plenty of cases of dumb *sses going from a live to ground to get 120vac for a replacement cooling fan on a refrigeration unit. On a 240 piece of equipment there is no need for a neutral and it isn't run. Then Farmer Brown wonders why his livestock are getting whacked with tingle voltage at the water bowl. Is there a switch on that generator for the choice of 30A 120v or 120/240/15amp? The generator likey has two large plugs plus a pair of 120v/15amp u-ground's? And a weenie little odd plug for 12VDC?

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Bus Driver

07-31-2003 16:30:14




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
It is likely that the receptacle on the generator and the plug on the camper each have some very small "writing" on them to identify them. It may say 30A 125/250V, or some such. Look carefully all over them and post what you find. In neither case was the number of prongs mentioned. How many on the generator? How many on the camper? My guess is that a safe, effective hookup will be easy to accomplish. Give us enough information to enable us to help.

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Ed Hotaling

07-31-2003 15:59:45




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
I'm not up on the exact diagram myself, but a good web site to ask this question is www.rvusa.com . There is a forum for technical questions and some very knowlegable people to give answers.



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Robert

07-31-2003 05:49:09




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
I would suggest investing in a meter, not relying on a test light to indicate which lines are hot, and which line is not. In a typical 230/240 volt circumstance, you would have approx. 115 v. to ground from two of the three wires, 230 when reading between the two hot leads.
Once you have determined which leads are hot, then be sure you're pig tail connections are oriented the same (hot-hot, neutral/neutral).
Also, with a meter, you can determine which lead is ground/neutral without running the generator---just test for continuity between output receptacle and the generator frame---one will most likely show no resistance. Then, the other two will be the hot terminals.
Hope this helps. The reason I suggest a meter is that some test lights will glow reading "feedback" voltage, and not a true indicator of what is actually going on. This, of course, is assuming your generator is working, and wired correctly.

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Trevor

07-31-2003 05:42:46




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
Tim,

If you can't get the drawing you need and Honda can't/won't help you here is quick expanation.

What you should have at the 30 A plug is 240 V.

What that means is that you actually have 2 "hot" wires a neutral and a ground (4 wires). It you measure voltage across the 2 hot wire you will see 240 V (likely your "brighter test light" situation), if you then measure each of those hot wires to neutral or ground you should see 120 V. It depends on how your generator wire is wired as to whether the neutral and ground are connected together or not, however unloaded there should be little to no voltage across these points.

What you should invest in if you are going to do any electrical work (even 12 V DC) is a decent meter that can read AC Volts, DC Volts and Resistance. Then you can start to see what you are dealing with.

P.S. You should always ground you Generator to a known ground point or use and ground rod and drive it in the earth. If you do not do this the trailer would be ungrounded and could become energized if something inside shorts out causing anyone who touches the trailer on the outside to get shocked.

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Leroy

07-31-2003 15:33:13




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 Re: Re: Help with 30A plug on generator in reply to Trevor, 07-31-2003 05:42:46  
If the generator is set up for 30 Amp 230 volt you cannot plug the camper in as the camper plug is only 30 amp 115 volt, 115 volt uses one hot wire, one nutral wire and one ground wire, 230 volt uses 2 hot wire with one combination nutral and ground wire, some steups also use a fourth wire for ground



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kjm

07-31-2003 20:22:56




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 Re: Re: Re: Help with 30A plug on generator in reply to Leroy, 07-31-2003 15:33:13  
Campers are 115V 30amp if your gen plug is not the same it is 220v



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Lee

07-31-2003 18:43:15




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 Re: Re: Re: Help with 30A plug on generator in reply to Leroy, 07-31-2003 15:33:13  
Listen to Leroy!!! He has the right and safe answer.
You can get 120 out of the 240 plug but I suggest an electrition help you as great pain and expense can come from doing it wrong.



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JDK

07-31-2003 03:40:39




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 Re: Help with 30A plug on generator in reply to Tim B, 07-30-2003 20:14:21  
Can't help you myself,but hope someone does before you fry your generator(or yourself).I would recommend a visit to your generator dealer with your plugs and problem.May be that cordset is not available because its unsafe or violates
code.



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