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New Omega PK5020 Compressor Jumping Breaker @ Startup

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BlueLite

04-10-2003 05:56:11




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I just bought a new Omega PK5020 125lb compressor rated for 115V but can run 220V.

I wired up a 20A, 115V seperate circuit just for the unit. The motor draws 15A running according to the plate. I figured a 20A breaker should do it as peak startup amperage would bring it up to 20A or there about.

It ran OK for 2 days. Now it's tripping the breaker at statup. I'm thinking of putting in a 30A breaker. That should indicate a motor short if it throws that breaker as well. I could jump the 20A breaker altogether momentarily which will also tell me that the motor is defective but that could fry the house wiring if there's a short.

My guess is that it has a peak demand slightly higher than 20A and my new breaker was running hot shortening it's life, either that or my new motor is crap.

Appreciate the help.

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PJW Michigan

04-13-2003 05:36:56




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 Re: New Omega PK5020 Compressor Jumping Breaker @ Startup in reply to BlueLite, 04-10-2003 05:56:11  
Gee guys, I hope no one is recommending he install a 30 amp breaker without changing the wire. As it sounds he may have already done this which means he has a fire hazard in his house. The 30-amp breaker should not have been installed unless the wire was changed! BlueLite change the wire before you use the compressor again!



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Bus Driver

04-14-2003 18:34:12




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 Re: Re: New Omega PK5020 Compressor Jumping Breaker @ Startup in reply to PJW Michigan, 04-13-2003 05:36:56  
PJW, the NEC does permit the use of larger breakers for motor circuits. The motor overload device will prevent the long-term draw of excess current. Changing the wire is not required but is certainly permissible if desired. Remember, the full-load RUNNING current for the compressor in question is 7.5 amps. In certain situations, the codes of the past permitted certain types of fuses and breakers to be 1500% of the full load current for MOTOR loads.

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Bus Driver

04-10-2003 17:12:04




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 Re: New Omega PK5020 Compressor Jumping Breaker @ Startup in reply to BlueLite, 04-10-2003 05:56:11  
David is correct regarding circuit loading for most applications. Article 430-52 in the NEC together with table 430-52 permit use of an inverse time circuit breaker (most breakers are this type) of rating 250% (for single phase motors)of full-load current and if that proves insufficient for starting, a rating 400% is permitted. So the 30 amp breaker is the maximum for your compressor at 7.5 amps. # 10 wire might help, certainly could not hurt. Warmer weather and lighter oil in the compressor might help too and it may loosen a bit after a break-in period.

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Bus Driver

04-14-2003 18:41:43




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 Re: Re: New Omega PK5020 Compressor Jumping Breaker @ Startup in reply to Bus Driver, 04-10-2003 17:12:04  
To clarify the article 430 a bit more, since the compressor draws 7.5 amps, a #14 wire rated for 15 amps is sufficient to meet code. If it runs continuously- more than 3 hours without stopping- the conductor would be required to have ampacity of 125% of full-load-current (FLC). In this case that is 9.275 amps- #14 wire is still sufficient- and the 30 amp breaker is permitted by the code since this is a MOTOR load.

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David - OR

04-10-2003 07:09:36




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 Re: New Omega PK5020 Compressor Jumping Breaker @ Startup in reply to BlueLite, 04-10-2003 05:56:11  
Typical induction motors can draw 3 to 4 times their running current at startup. Circuit breakers will tolerate momentary overload, but will often trip on a sustained motor start load. The problem gets worse if the wiring resistance is high, due to long runs, undersized wiring, or poor connections along the way.

Bigger, belt-driven compressors have unloading valves so that the motor does not have to start against a load.

Plug connected appliances are only allowed to draw 80% of the max current ostensibly supplied by the circuit. For a 15 amp circuit, this is 12 amps; for a 20 amp circuit it is 16 amps. Your compressor is right up against the limit. It isn't much of a surprise that it pops the breaker on startup.

The National Electrical Code has a whole section devoted to motor overcurrent protection. Usually, the motor provides its own overload protection, and the circuit breaker provides only short circuit protection. Actually, fuses are commonly employed instead of circuit breakers, due to their greater tolerance for startup loads.

For a dedicated circuit, you could consider upping the circuit breaker size. You get extra credit for going to 10AWG wire, and replacing the plug and outlet with ones incompatible with ordinary 120V devices.

Even better would be to rewire the motor and supply it with 240 Volts.
This should end your overcurrent problems.

If you want to keep it at 120 volts for occassional portable use, you face the same problem almost anywhere else. One option for remote sites is to reduce the cut-in pressure to ease the motor start load.

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BlueLite

04-10-2003 14:09:59




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 Re: Re: New Omega PK5020 Compressor Jumping Breaker @ Startup in reply to David - OR, 04-10-2003 07:09:36  
Thanks Dave:

Yes, plate says draw on 220 was 7.5A. Right now I'm using it for home reno and didn't want to buy a dryer plug for it that's why I'm staying with 115 for now. Besides I though it would be handy to have an auxilary plug in the house. I went and bought the 30A breaker seems to do the trick although a bit dangerous to have switched on full time. Using it for a nail gun right now but when it goes to the shop it's going on 220.

Thanks!

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